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Pottinger NOVADISC 225 - User Manual

Pottinger NOVADISC 225
51 pages
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Operator‘s manual
GB
+ INSTRUCTIONS FOR PRODUCT DELIVERY . . . Page 3
"Translation of the original Operating Manual"
Nr.
• Disc mower
99 385.GB.80Q.0
NOVADISC 225 (Type PSM 385 : + . . 01001)
NOVADISC 265 (Type PSM 386 : + . . 01001)
NOVADISC 305 (Type PSM 387 : + . . 01001)
NOVADISC 350 (Type PSM 388 : + . . 01001)

Table of Contents

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Summary

Operators Manual

Introduction

Translation of the original Operating Manual

Product Liability and Information

Product Liability Obligation

Product liability obliges manufacturers and dealers to issue operating instructions.

Product Delivery Instructions

Delivery Check Items

Checklist for verifying correct delivery of machine and operating instructions.

Warning Signs

CE Sign

CE mark indicates conformity with EU engineering guidelines and relevant EU directives.

Meaning of Warning Signs

Explains various safety symbols and their meanings for safe operation.

Hitching Implement to Tractor

Safety and Preparation

Safety precautions and initial adjustments for hitching the implement to the tractor.

Linkage and Connection

Adjusting and connecting tractor linkages and hydraulic systems for proper hitching.

Hitching Implement to Tractor

Folding Up Support Stand

Securely folding and fixing the implement's support stand after hitching.

Dismounting Implement from Tractor

Preparation for Dismounting

Steps to prepare the implement for safe detachment from the tractor.

Dismounting Procedure

Final steps to detach the implement from the tractor safely.

Parking in the Open

Guidelines for parking the implement outdoors for extended periods.

Transport Position

Safety and Procedure

Safety warnings and step-by-step guide for moving the mower to transport position.

Starting Position

Describes the implement's initial state before transport.

Transport Position

Road Transport and Lighting

Procedures and regulations for road transport and lighting installation.

Working Position

Safety and Preparation

Safety warnings and initial setup for deploying the cutter bar for operation.

Changing to Working Position

Detailed steps to deploy the cutter bar for mowing operations.

Setting Lifting Gear

Adjusting the lifting gear to set the floor bearing load of the cutter bar.

Working on Slopes

Safe Turning and Tipping Prevention

Precautions for turning on inclines and avoiding tipping hazards.

Safety Information

General advice for safe operation of the mower on slopes.

Starting Work

Pre-Operation Checks and Safety

Essential checks, safety guidelines, and damage prevention before operation.

Operational Safety

Guidelines for operator safety, noise protection, and turning maneuvers during mowing.

Mowing

Setting the Mower for Operation

Adjusting linkages and height for optimal mowing performance.

Engaging PTO and Operation

Safely engaging PTO, using hydraulic controls, and reversing advice.

Anti-collision Device

How the anti-collision device works and its adjustment settings.

Mowing

Difficult Conditions and Attachments

Tips for challenging conditions and using additional attachments.

Fitting Optional Equipment

Installation Procedure

Steps for attaching optional equipment to the mower.

Swathformer

Swath Discs and Apron

Fitting and using swath discs and protective aprons for crop management.

Flat Cone Conveyor

Recommendation and use of the optional flat cone conveyor for swath deposition.

General Maintenance

Safety and General Information

Critical safety warnings and general maintenance overview for implement upkeep.

Storage and Specific Components

Procedures for storage, cardans, hydraulics, and cleaning machine parts.

Maintenance

Angular Gear Maintenance

Procedures for checking and changing oil in the angular gear unit.

Maintenance and Repairs

Cutter Bar Oil Level Check

Procedure for checking the oil level in the cutter bar gear assembly.

Maintenance and Repairs

Cutter Bar Oil Change

Steps for draining and refilling the cutter bar oil for proper lubrication.

Maintenance and Repairs

Installing Cutter Blades

Correct procedure for fitting new cutter blades onto the mower discs.

Maintenance and Repairs

Screw Connection and Relief Springs

Checking screw tightness and adjusting relief springs for ground contact.

Maintenance and Repairs

V-belt Drive Maintenance

Checking and maintaining the tension of the V-belt drive for optimal power transfer.

Maintenance

Mowing Blade Holder Wear Check

Inspecting mowing blade holders for wear and damage to ensure safety.

Maintenance and Service

Cutter Blade Holder and Suspension

Procedures for cutter blade holders and checking blade suspension for wear.

Maintenance and Service

Changing Cutter Blades

Detailed instructions for changing cutter blades on newer models.

Storing the Lever

Proper storage locations for the tool lever after use.

Technical Data

Defined Use and Specifications

Intended use, optional equipment, and required tractor connections.

SUPPLEMENT

General Safety Recommendations

General safety recommendations for operating and maintaining the machine.

Recommendations for Work Safety

Operating and Personnel Requirements

Importance of instructions and qualifications for operators and maintenance personnel.

Service and Safety Precautions

Guidelines for service, user responsibilities, parts, protection, pre-operation checks, and asbestos.

Supplement - A

Transport and Driving Safety

Rules against carrying passengers and factors affecting driving with implements.

General Safety and Cleaning

Broad safety rules for operation and machine cleaning advice.

Supplement - B

Driveshaft Matching and Operation

Procedures for driveshaft setup, operation, and maintenance.

Supplement - B

Driveshafts with Friction Clutch

Checks and adjustments for driveshafts with friction clutch.

Lubrication Chart

Lubricant Indicators and Quantities

Symbols and quantities for lubricant selection in the lubrication chart.

Lubrication Chart

Specific Lubricant Quantities by Model

Detailed lubricant quantities and types for different mower models.

Lubricants

Lubricant Specification and Selection

Guide to selecting lubricants based on quality levels and types.

Attachment Variations

Tractor Adaptation and Side-location

Adjusting the implement for different tractor widths and side placement.

Repairs to the Cutter Bar

Component Alignment and Fastening

Aligning components and securing fasteners during cutter bar repair.

Repair Instructions

Assembly Instructions

Guide for assembling cutting discs based on their rotation direction.

Important! Additional Information

Tractor-Implement Combination and Ballasting

Calculating tractor weight, axle loads, and necessary ballasting for safe operation.

Important! Additional Information

Load Calculation and Capacity

Calculating loads and verifying capacities for safe tractor-implement operation.

EC Conformity Declaration

Manufacturer and Compliance Information

Details about the manufacturer and the machine's compliance with EU directives.

Pottinger NOVADISC 225 Specifications

General IconGeneral
Working Width2.2 m
Weight460 kg
Number of Discs5
Power Requirement40 hp
Required Tractor Power40 hp

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