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Poulan Pro PP19H46 User Manual

Poulan Pro PP19H46
56 pages
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OPERATOR'S MANUAL
MODEL:
PP19H46
LAWN TRACTOR
ALWAYS WEAR EYE PROTECTION DURING OPERATION
Visit our website: www.poulanpro.com
WARNING:
Read this Man u al and follow all Warnings
and Safety Instructions. Fail ure to do so can
re sult in serious in ju ry.
IMPORTANT MANUAL Do Not Throw Away
Gasoline containing up to 10% ethanol (E10) is acceptable for use in this machine.
The use of any gasoline exceeding 10% ethanol (E10) will void the product warranty.
09.21.15 TH
Printed in the U.S.A.
115 78 25-26

Table of Contents

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Poulan Pro PP19H46 Specifications

General IconGeneral
EngineBriggs & Stratton
Horsepower19 HP
Engine Type4-Cycle
Cutting Width46 inches
TransmissionHydrostatic
Deck MaterialSteel
Weight500 lbs
Cutting Height Positions6
Drive SystemRear-wheel drive
Speed SettingsVariable
Mulching CapabilityYes
Bagging CapabilityYes
Side Discharge CapabilityYes
Fuel Capacity1.5 gal
Cutting Height1.5-4.5 inches
Wheel Size20 inches

Summary

OPERATOR'S MANUAL

MODEL: PP19H46 LAWN TRACTOR

Model identification for the Poulan PRO lawn tractor.

SAFETY RULES

Safe Operation Practices for Ride-On Mowers

General safety guidelines for operating ride-on mowers.

CHILDREN

Safety precautions regarding children and mower operation.

GENERAL OPERATION

Fundamental rules for safe tractor operation.

SLOPE OPERATION

Critical safety procedures for mowing on slopes.

TOWING

Guidelines for safely towing attachments with the tractor.

SERVICE SAFE HANDLING OF GASOLINE

Essential safety procedures for handling gasoline.

GENERAL SERVICE

General safety checks and maintenance practices.

PRODUCT SPECIFICATIONS

CUSTOMER RESPONSIBILITIES

ASSEMBLY

UNASSEMBLED PARTS

List of parts included with the tractor for assembly.

TOOLS REQUIRED FOR ASSEMBLY

List of necessary tools for tractor assembly.

TO REMOVE TRACTOR FROM CARTON

Instructions for unpacking the tractor from its shipping carton.

BEFORE REMOVING TRACTOR FROM SKID

Steps to take before removing the tractor from the skid.

CONNECT BATTERY

Procedure for connecting the tractor's battery terminals.

ADJUST SEAT

How to adjust the operator's seat for comfort and control.

CHECK BRAKE SYSTEM

Procedure to verify proper function of the tractor's brake system.

TO ROLL TRACTOR OFF SKID

Steps to safely move the tractor off its shipping skid.

CHECK TIRE PRESSURE

Importance and method for checking tire pressure.

CHECK DECK LEVELNESS

Ensuring the mower deck is level for optimal cutting performance.

OPERATION

KNOW YOUR TRACTOR

Familiarization with the tractor's controls and adjustments.

HOW TO USE YOUR TRACTOR

General guidance on operating the tractor's functions.

TO SET PARKING BRAKE

Procedure for engaging and disengaging the parking brake.

STOPPING

Safe procedures for stopping the mower blades and engine.

TO USE THROTTLE CONTROL

How to operate the throttle control for engine speed.

TO MOVE FORWARD AND BACKWARD

Using drive pedals to control tractor movement.

TO ADJUST MOWER CUTTING HEIGHT

Setting the desired cutting height for the mower deck.

TO ADJUST GAUGE WHEELS

Adjusting mower gauge wheels for proper deck height.

TO OPERATE MOWER

Engaging the mower blades for cutting grass.

TO STOP MOWER BLADES

Disengaging and stopping the mower blades.

REVERSE OPERATION SYSTEM (ROS)

Understanding and using the Reverse Operation System.

TO OPERATE ON HILLS

Critical safety guidelines for operating on slopes.

TO TRANSPORT

Instructions for safely transporting the tractor.

TOWING CARTS AND OTHER ATTACHMENTS

Guidelines for towing accessories with the tractor.

BEFORE STARTING THE ENGINE

Essential checks and procedures before starting the engine.

TO START ENGINE

Step-by-step instructions for starting the tractor's engine.

PURGE TRANSMISSION

Procedure to remove trapped air from the transmission.

MOWING TIPS

Advice for effective and efficient mowing.

MAINTENANCE

MAINTENANCE SCHEDULE

A table outlining required maintenance tasks and intervals.

GENERAL RECOMMENDATIONS

General advice for tractor maintenance and warranty.

BEFORE EACH USE

Daily checks to perform before operating the tractor.

LUBRICATION CHART

Diagram and guide for lubricating tractor components.

TRACTOR

Maintenance tasks for the tractor chassis and systems.

BRAKE OPERATION

How to check and adjust the tractor's brake system.

TIRES

Tire maintenance, including pressure and care.

BLADE CARE

Procedures for maintaining mower blades.

BLADE REMOVAL

How to remove mower blades for service.

BATTERY

Battery maintenance and charging information.

TO CLEAN BATTERY AND TERMINALS

Procedure for cleaning battery terminals and connections.

V-BELTS

Inspection and replacement of V-belts.

TRANSAXLE MAINTENANCE

Keeping the transaxle clean for proper cooling.

TRANSAXLE PUMP FLUID

Information regarding transaxle fluid maintenance.

ENGINE LUBRICATION

Selecting and checking the proper engine oil.

TO CHANGE ENGINE OIL

Step-by-step guide for changing the engine oil.

AIR FILTER

Importance of servicing the engine air filter.

CLEAN AIR SCREEN

How to clean the engine air intake screen.

ENGINE COOLING SYSTEM

Keeping the engine cooling system clean.

SPARK PLUGS

When to inspect and replace spark plugs.

MUFFLER

Inspect and replace the muffler and spark arrester.

IN-LINE FUEL FILTER

When and how to replace the in-line fuel filter.

CLEANING

General cleaning procedures for the tractor and mower.

DECK WASHOUT PORT

How to use the deck washout port for cleaning.

SERVICE AND ADJUSTMENTS

TO REMOVE MOWER

Step-by-step guide to removing the mower deck from the tractor.

TO INSTALL MOWER

Step-by-step guide to installing the mower deck onto the tractor.

ATTACH MOWER SIDE SUSPENSION ARMS (A) TO CHASSIS

Attaching the mower side suspension arms to the tractor chassis.

ATTACH REAR LIFT LINKS (C)

Attaching the rear lift links of the mower to the tractor.

ATTACH FRONT LINK (E)

Attaching the front link of the mower to the tractor.

TO LEVEL MOWER

Procedures for leveling the mower deck for optimal cutting.

VISUAL SIDE-TO-SIDE ADJUSTMENT

Adjusting the mower deck for side-to-side levelness.

PRECISION SIDE-TO-SIDE ADJUSTMENT

Fine-tuning the mower deck's side-to-side level.

FRONT-TO-BACK ADJUSTMENT

Adjusting the mower deck for front-to-back levelness.

TO REPLACE MOWER BLADE DRIVE BELT

Steps for replacing the mower blade drive belt.

BELT REMOVAL

How to remove the mower blade drive belt.

BELT INSTALLATION

How to install a new mower blade drive belt.

TO REPLACE MOTION DRIVE BELT

Steps for replacing the motion drive belt.

TO CHECK BRAKE

How to test the tractor's brake performance.

TO REMOVE WHEEL

Procedure for removing a tractor wheel.

FRONT WHEEL TOE-IN/CAMBER

Information on front wheel alignment settings.

TO START ENGINE WITH A WEAK BATTERY

How to jump-start the tractor with a weak battery.

REPLACING BATTERY

Instructions for replacing the tractor battery.

TO REPLACE HEADLIGHT BULB

How to replace a headlight bulb on the tractor.

INTERLOCKS AND RELAYS

Checking wiring for issues with tractor interlocks.

TO REPLACE FUSE

How to replace a blown fuse.

TO REMOVE HOOD AND GRILL ASSEMBLY

How to remove the tractor's hood and grill.

TRANSMISSION REMOVAL/REPLACEMENT

Information on transmission removal and replacement.

ENGINE TO ADJUST THROTTLE CONTROL CABLE

How to adjust the engine throttle control cable.

STORAGE

TRACTOR

Steps to prepare the tractor for storage.

BATTERY

Proper battery storage procedures.

ENGINE FUEL SYSTEM

Preparing the fuel system for long-term storage.

ENGINE OIL

Changing engine oil before storage.

CYLINDER(S)

Preparing engine cylinders for storage.

OTHER

Miscellaneous storage preparation steps.

TROUBLESHOOTING

Will not start

Diagnosing and fixing issues when the tractor won't start.

Hard to start

Troubleshooting difficulties when starting the tractor.

Engine will not turn over

Identifying causes when the engine doesn't crank.

Engine clicks but will not start

Diagnosing why the engine clicks but won't start.

Loss of power

Troubleshooting causes of reduced engine power.

Excessive vibration

Identifying and resolving causes of excessive tractor vibration.

Engine continues to run when operator leaves seat with attachment clutch engaged

Troubleshooting safety system failures preventing engine shutdown.

Poor cut - uneven

Diagnosing and fixing issues causing uneven grass cutting.

Mower blades will not rotate

Identifying why mower blades are not spinning.

Poor grass discharge

Troubleshooting problems with grass clippings discharge.

Headlight(s) not working

Diagnosing why headlights are not functioning.

Battery will not charge

Troubleshooting why the tractor battery is not charging.

Loss of drive

Identifying causes for loss of tractor drive.

Engine "backfires" when turning engine "OFF"

Troubleshooting engine backfiring during shutdown.

Engine dies when tractor is shifted into reverse

Diagnosing why the engine stalls when shifting into reverse.

SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION

SERVICE NOTES

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