Contents
Chapter 1 General Information…………………………………………….. 3-7
General Description of Generator…………………………………. 3
Safety Information…………………………………………………… 4
Model Parameters…………………………...………………………. 5
Maintenance and Adjusting Data……………..……………………. 5-7
Chapter 2 Maintenance of the Generator Set………………………………8
2.1 Maintenance of Starting System……………………………….. 8-10
2.2 Maintenance of Lubrication System…………………………… 10-11
2.3 Maintenance of Inlet System…………………………………… 12-13
2.4 Maintenance of Fuel System………………..………………… 13-14
2.5 Maintenance of Exhaust System……………………………… 14-15
2.6 Maintenance of Ignition System……………………………….. 16-17
2.7 Maintenance of Generator………………………………………18-20
2.8 Maintenance of Cylinder Head and Valve……………………. 20-24
2.9 Maintenance of Crankcase, Crankshaft and Camshaft……... 25-28
2.10 Maintenance of Connecting Rod, Piston and Cylinder…….. 29-31
2.11 Electrical System ………...................................................... 32
2.12 Wiring Diagram…………………………………………………. 33
Chapter 3 Trouble Shooting…................................................................. 34
3.1 General…………………………………………………………… 34
3.2 Hard Starting…………………………………………………….. 35
3.3 Ignition System……………………………………………………35
3.4 Generator Power Flow Chart…………………………………… 36
3.5 Electrical Troubleshooting Stator……………………………… 37
3.6 General Troubleshooting……………………………………….. 38
Chapter 4 Exploded View and Bill of Materials (BOM)………………….. 39
4.1 Exploded Views………………………………………………… 39-42
4.2 Bill of Materials (BOM)………………………………………….. 42-50