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Power Crimp 707 User Manual

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Calibration Procedures & Adjustment
Power Crimp® 707 Calibration Procedure
NOTE: Check calibration after every 100 crimps.
1. Before initiating calibration procedure, cycle crimper 5 times. To cycle, dial in a setting of 2.00 and run crimper
down to shutoff with no die set loaded.
2. Install “733” die set to calibrate the machine using any ½” 8G MegaCrimp coupling example: G25100-0808.
3. Set digital readout setting to 5.20. (Rotating knob on top of switch box clockwise will increase the number;
counterclockwise will decrease the number.
4. When changing the setting, always move to a higher number then down to the desired setting. Example: To
change from 5.00 to 5.20, move dial up to 6.00 then down to 5.20.) The readout figures may jump a number; i.e.
5.20 to 5.19 or 5.21. This will not affect the crimp OD.
5. Insert coupling to crimp approximately 1/8” below top of die and install die cone. (See photo 1).
6. Slide the die cone assembly under the ram until it stops against back locating pins and push the crimp button and
hold. Release the button immediately when the pump stops.
7. Remove coupling and measure crimp diameter, which should measure 1.000”±.003”. To properly measure crimp
diameter, refer to the Hose Assembly Guide instructions. If coupling is not within 1.000” (± .003”) of the crimp
diameter, adjust actuator rod (See photo 2).
8. To increase crimp OD Hold the 1-1/16” actuator rod while loosening the 3/4” lock nut. Rotate the actuator rod
clockwise (one full turn of the actuator rod will change crimp diameter approximately 0.024”). Then tighten the
lock nut down. CAUTION: Do not over tighten lock nut.
9. To decrease crimp OD Hold 1-1/16” actuator rod while loosening 3/4” lock nut. Rotate actuator rod counter
clockwise (One full turn of actuator rod is approximately 0.024” crimp OD) then tighten lock-nut down. CAUTION
Do not over tighten lock-nut.
10. Repeat steps 3 through 7 to verify correct crimp OD.
Photo 1 CLOCKWISE Photo 2
Adjustment Procedure
Should the actual crimp diameter NOT be within the tolerance specified in the Crimp Data Charts, check the calibration of
the crimper. If the calibration is correct, a slight adjustment of the digital readout may be necessary. To obtain a smaller
crimp diameter, change the digital readout to a smaller number, or vice versa.
Changing the digital readout by .05 (Example: 5.50 to 5.55) will change the crimp diameter by .001”.
See the PC 707 Safety and Operating Manual #428-7300 for detailed procedures.
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Power Crimp 707 Specifications

General IconGeneral
BrandPower Crimp
Model707
CategoryPower Tool
LanguageEnglish

Summary

Calibration Procedures & Adjustment

Initiate Calibration Cycle

Cycle crimper 5 times with no die set loaded before initiating calibration.

Install Die Set and Coupling

Install "733" die set and a 1/2" 8G MegaCrimp coupling for calibration.

Set Digital Readout

Set digital readout to 5.20, adjusting higher then lower to the desired setting.

Perform Crimp Cycle

Insert coupling, slide die cone, push crimp button, and release when pump stops.

Measure Crimp Diameter

Measure crimp diameter, which should be 1.000”±.003”, referring to guide for measurement.

Adjust Crimp Diameter

Adjust actuator rod by loosening lock nut, rotating rod clockwise/counter-clockwise.

Verify Calibration

Repeat steps 3-7 to verify that the correct crimp OD is achieved.

Adjustment Procedure Notes

Check crimper calibration if diameter is out of tolerance; adjust digital readout by .05 for .001" change.

Short Version Calibration Test

Power Crimp 707 Calibration Overview

Summary of Power Crimp 707 calibration steps, including cycling, die set, readout setting, and measurement.

Calibration Test Setup

Cycle crimper 5 times with no die set, install '733' die set and coupling.

Set Digital Readout for Test

Set digital readout to 5.20 for the calibration test procedure.

Crimp Diameter Verification

Measure crimp diameter against 1.000"±.003" tolerance and refer to manual for adjustments.