Power Fist 6 in. Mini User Manual

User Manual
V 4.0 8292138
Please read and understand all instructions before use. Retain this manual for future reference.
6 in. Mini
Portable Chop Saw
1806739
®

Power Fist 6 in. Mini Specifications

General

Brand	Power Fist
Model	6 in. Mini
Category	Saw
Language	English

Summary

Specifications

General Safety Precautions

Work Area Safety

General guidelines for maintaining a safe and organized work environment during operation.

Personal Safety Guidelines

Required Protective Equipment

Mandatory use of CSA or ANSI approved safety gear for eye, head, hand, foot, and body protection.

Operator Awareness and Conduct

Emphasizes awareness, alertness, and use of common sense for safe operation and avoiding injury.

Clothing and Hair Management

Keep clothing, jewelry, and hair away from moving parts to prevent entanglement and injury.

Prohibition of Operating Under Influence

Prohibits operating the tool when tired or under the influence of drugs, alcohol, or medication.

Maintaining Body Balance

Maintain proper footing and balance for better control and to avoid overreaching during operation.

Workpiece Securing Methods

Use clamps or other methods to secure the workpiece for stability and control, avoiding hand-holding.

Specific Safety Precautions

Accessory RPM Compatibility

Ensure accessories are rated for the tool's recommended RPM speed specified in the manual.

Blade Area Safety Rules

Keep hands away from the cutting area and blade. Always start the saw upright and not touching the workpiece.

Safe Cutting Techniques

Cut slowly without excessive force. Do not reach underneath the workpiece; the guard does not protect there.

Workpiece Handling Safety

Securely hold the workpiece; never hold it by hand or across your leg to avoid injury and loss of control.

Hazards of Falling End Pieces

Be aware of falling end pieces, which may be hot, sharp, or heavy, posing a risk of injury.

Prohibition of Cutting Oil Usage

Do not use cutting oil while operating the saw.

General Saw Operation Safety

Guard Placement When Not in Use

Ensure safety guards cover the blade when the tool is not in use.

Careful Blade Handling

Handle the saw blade with care during mounting and removal.

Use of Insulated Gripping Surfaces

Hold the tool by insulated surfaces to avoid shock if cutting tools contact hidden wiring or the cord.

Blade Compatibility Requirements

Use blades with correct size and shape arbor holes to ensure proper mounting and control.

Proper Blade Washer and Bolt Use

Use only specially designed blade washers and bolts for optimum performance and safety.

Material Restriction: Asbestos

Do not use the tool on any material containing asbestos.

Pre-Cutting Nail Removal

Avoid cutting nails; inspect and remove them from the workpiece before cutting.

Caution Regarding Hot Surfaces

Do not touch the blade or cut surface immediately after use, as they will be hot.

Lower Guard Safety Precautions

Lower Guard Operational Check

Check lower guard for proper closing before use. Ensure it moves freely and does not touch the blade.

Service for Guard Mechanism Issues

If the lower guard or its mechanism operates improperly, it must be serviced before use.

Electrical Safety Guidelines

Power Disconnection for Safety

Disconnect the tool from the power supply when not in use, cleaning, or servicing.

Shock Protection Measures

Avoid contact with grounded surfaces when working on electrical equipment to prevent shock.

Polarized Plug Usage

Double insulated tools use polarized plugs; if it doesn't fit, reverse it or consult an electrician.

Grounded Tool and Outlet Requirements

Use grounded tools with properly installed and grounded outlets. Never remove the grounding prong.

Power Cord Care and Maintenance

Do not abuse the cord, keep it away from damage, and replace frayed or damaged cords immediately.

Outdoor Extension Cord Usage

Use outdoor-rated extension cords marked 'W-A' or 'W' when operating outside.

Extension Cord Precautions

Cord Length and Damage Prevention

Avoid long or thin cords. Unroll cords completely to prevent overheating and damage.

Proper Cord Placement

Position the cord to avoid contact with the tool or workpiece. Keep it behind the tool.

Connection Dryness and Safety

Keep all connections dry and off the ground. Do not touch the plug with wet hands.

Vibration Precautions

Health Monitoring for Tool Users

Consult a doctor for regular check-ups if using vibrating tools regularly or for extended periods.

At-Risk Groups for Vibration Exposure

Pregnant women or those with circulation issues or hand injuries should not use this tool.

Recognizing Vibration Symptoms

Seek medical attention for symptoms like tingling, numbness, or blue fingers related to vibration exposure.

Smoking and Nicotine Effects

Avoid smoking; nicotine reduces blood flow, increasing the risk of vibration-related injury.

Gloves and Tool Selection

Wear suitable gloves and use tools with the lowest vibration when possible.

Managing Usage Duration and Grip

Do not use for extended periods. Take frequent breaks and grip the tool lightly.

Action for Abnormal Vibrations

Stop using the tool immediately if abnormal vibrations occur. Maintain the tool as explained.

Tool Use and Care

Trigger Switch Functionality Check

Do not use the tool if the trigger switch is faulty; it must be repaired.

Correct Tool Application

Use the correct tool for the job to maximize performance and safety.

Prohibition of Tool Modification

Do not modify the tool or use it for unintended purposes; safety features may be compromised.

Preventing Unintentional Starts

Trigger Switch Position

Ensure the trigger switch is in the OFF position before connecting to power or when not in use.

Removal of Adjusting Wrenches

Remove all adjusting keys and wrenches before connecting to power to prevent injury.

Unpacking Instructions

Inspection of Contents

Carefully remove the tool from packaging, retain materials, and inspect for damage or missing parts.

Warning: Missing Parts

Do not operate the tool if any part is missing; replacement is required to prevent injury.

Changing the Saw Blade

Power Disconnection for Blade Change

Always turn off the trigger switch and disconnect power before removing or installing the blade.

Blade Replacement Procedure Steps

Follow steps to lock the saw, remove guards, loosen the blade bolt, replace the blade, and reassemble.

Post-Blade Change Check

Ensure the new blade does not contact the saw base before using the saw.

Operation Guide

Securing the Workpiece

Firmly secure the workpiece in the vice using the lock knob before cutting.

Initiating the Cutting Process

Grip the handle, squeeze the trigger to activate the saw, and slowly lower the blade onto the workpiece at full speed.

Completing a Cut

Raise the saw after the cut, release the trigger to stop the blade, and then remove the workpiece.

Cutting Depth Adjustment

Maintenance Procedures

Power Disconnection for Maintenance

Always disconnect the power source before performing any adjustment, servicing, or maintenance.

Machine Cleaning Routine

Keep the machine clean and periodically remove metal chips and dust with a damp cloth.

Blade Condition Check

Never use a saw blade that is damaged, distorted, or dull.

Guard Condition and Operation

Inspect upper and lower guards for good condition and smooth operation; do not use if they are faulty.

Safe Post-Use Storage

Ensure the power plug is removed and store the tool securely out of reach of children.

Preventing Liquid Contact

Keep the tool from contacting water or oil.

Tool Disposal

Troubleshooting Guide

Saw Will Not Start Issues

Addresses power supply, brush issues, trigger switch faults, and motor component problems.

Unsatisfactory Cutting Performance

Covers dull blades, overloaded motors, and mechanical obstructions affecting cut quality.

Unusual Sounds Diagnosis

Helps identify issues related to armature, blade balance, and brush movement causing noise.

Heavy Sparking in Motor Housing

Troubleshoots problems with brushes, armatures, and commutators causing excessive sparking.

Parts Breakdown

Parts List

Parts List (Continued)