Powtran PR5200 - User Manual

Foreword
Thank you very much for purchasing PR5200(C) soft starter.
This user’s manual provides the users with the instructions on the
installation, parameter setting, error diagnosis, routine maintenance and
necessary precautions. Please read the manual carefully before the installation
of the product in order to ensure that it can be correctly installed and operated.
Please contact Powtran's dealers or directly contact with the company if
you have difficult questions during the use of the soft starter , our professional
staff is willing to serve for you.
Please leave this manual to the end user and keep it in good condition for
the future maintenance and other application occasions . Please fill in the
warranty card then fax to the distributor or fax to Powtran if there is quality
problem during the warranty period.
During this product updating period, some details may be changed
without prior notice. If you want to get the latest information, please visit our
website.
For other products’ information, please visit our homepage:
http://www.powtran.com.
Powtran
September , 2011

Powtran PR5200 Specifications

General

Input Voltage	380V/220V
Frequency Resolution	0.01Hz
Speed Control Precision	±0.5% (SVC)
Torque Control Precision	±5%
Starting Torque	0.5Hz/150% (SVC)
Input Frequency	50Hz/60Hz
Rated Power	Depends on model
Control Mode	V/F control
Overload Capacity	150% for 60 seconds
Speed Adjusting Range	1:100 (SVC)
Carrier Frequency	1kHz to 15kHz
Communication Function	RS485, Modbus
Output Voltage	0 to input voltage
Output Frequency	0 to 400Hz
Protection Features	Overload, overvoltage, undervoltage, overheat, short circuit
Operating Temperature	-10°C to 40°C
Storage Temperature	-20°C to 60°C
Humidity	Below 90% RH (non-condensing)
Altitude	Up to 1000m without derating

Summary

Foreword

Precaution

Chapter 1 PR5200(C) Soft Starter Introduction

1-1. Features of the PR5200(C) Soft Starter

PR5200(C) soft starter incorporates advanced motor control theory and technology.

1-2. Main Functions of the PR5200(C) Soft Starter

Key functions include reducing starting current, stress, and soft stop capabilities.

1-3. Key Features of the PR5200(C) Soft Starter

Highlights human-centered design, quality assurance, and protection functions.

Chapter 2 Product Model Description and Inspection

2-1. Product Model Description

Explains the product nameplate and model designation breakdown.

2-2. Open-Package Inspection Steps

Provides a checklist for inspecting the product after unpacking.

Chapter 3 Conditions of Use and Installation

3-1. Conditions of Use for the Soft Starter

Details operating conditions like power supply, motor type, and environment.

3-2. Installation Requirements for the Soft Starter

Specifies installation direction, distance, and cabinet ventilation.

3-3. Appearance and Installation Dimensions

Provides physical dimensions and mounting details for installation.

Chapter 4 Main Circuit and Terminal Wiring

4-1. Basic Wiring Diagram

Illustrates the main power and control circuit connections.

4-2. Soft Starter Terminal Wiring Instructions

Details the function of each external terminal for control and signals.

4-3. PR5200 C External Terminal Description

Describes the specific external terminals for the PR5200C model.

4-4. PR5200 C Main Circuit Wiring Schematic

Shows the main circuit wiring specific to the PR5200C model.

Chapter 5 Control Panel and Operation

5-1. Keyboard Operational Approach

Explains how to use the control panel buttons and displays.

5-2. Function Parameters Setting and Description

Details various programmable parameters and their settings.

5-3. Programmable Relay Output Functions

Describes how to configure programmable relay outputs for timing or state.

5-4. Operation Protection Function of Power On Terminal

Explains how power-on terminal operation affects protection and startup.

5-5. Other Settings Description

Covers additional settings like parameter modification allowance.

5-6. Help and Instructions

Provides information on display codes, fault codes, and software version.

Chapter 6 Protection and Description

6-1. Protection Functions and Parameters

Details various protection mechanisms and their configurable parameters.

6-2. Protection Level Setting Description

Explains how to set protection levels based on application needs.

Chapter 7 Test Running and Application

7-1. Power Test Running

Step-by-step guide for performing initial power tests.

7-2. Starting Modes and Application

Discusses different starting modes and their suitability for various loads.

7-3. Soft Starter Stop Modes and Application

Explains soft stop and free stop modes and their uses.

7-4. Special Applications

Covers specific applications like parallel motors and long cables.

7-5. Application Examples

Provides example parameter settings for different load types.

Chapter 8 RS485 Communication

8-1. Modbus RTU Communication Protocol Summary

Overview of the Modbus RTU protocol used for communication.

8-2. Soft Starter Associated Settings

Details register addresses and their functions for communication.

8-3. Exception Response

Lists and explains error codes and response types.

8-4. Matters Needing Attention for Usage

Provides important notes and precautions for RS485 communication.

Chapter 9 Fault Causes and Treatment

Fault Codes and Treatment

Lists fault codes, their descriptions, and recommended troubleshooting steps.

Chapter 10 Soft-Start Model Specifications and Options

Soft-Start Model Specifications and Options

Provides a table of product models, power ratings, and associated components.

Chapter 11 Warranty

Warranty Terms

Outlines the terms and conditions of the product warranty.

Exceptions Clause

Lists conditions under which warranty may not apply.

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