The PPA DZ HUB R is a technical manual for a gate automation system, designed to provide comprehensive instructions for installation, operation, and maintenance. This device is an operator for sliding gates, available in various models with different power and performance specifications to suit a range of applications.
Function Description
The PPA DZ HUB R system automates the opening and closing of sliding gates. It is designed for both residential and commercial use, offering features such as smooth operation, safety mechanisms, and ease of installation. The system includes an operator unit, a control board, and various accessories like limit switches and remote controls. The primary function is to provide a reliable and efficient solution for controlling access through a gate, enhancing security and convenience.
Important Technical Specifications
The DZ HUB R series offers several models, each with distinct technical specifications:
DZ HUB R 600:
- Type of Operator: Sliding
- Model: Single Phase
- Rated Voltage: 127 V / 220 V
- Nominal Frequency: 60 Hz
- Nominal Power: 250 W / 450 W
- Nominal Rotation: 1700 RPM
- Nominal Current: 2.3 A / 2.0 A
- Reduction Ratio: 1:23
- Linear Speed: 17.1 m/min (Z18)
- Cycles/Hour: 30 to 60
- Degree of Protection: IPX4
- Temperature Range: -5°C to +50°C
- Insulation Type: Class B, 130°C
- Limit Switch: Analog or Digital
- Gate Leaf Max. Mass: 600 Kg
- Gate Max. Dimension: Height = 2.5 m, Length = 3.0 m
DZ HUB R 350 JETFLEX:
- Type of Operator: Sliding
- Model: Jetflex
- Rated Voltage: 127 V / 220 V
- Nominal Frequency: 60 Hz
- Nominal Power: 300 W / 450 W
- Nominal Rotation: 5800 RPM
- Nominal Current: 2.5 A / 2.4 A
- Reduction Ratio: 1:23
- Linear Speed: 57 m/min (Z18)
- Cycles/Hour: 30 to 40
- Degree of Protection: IPX4
- Temperature Range: -5°C to +50°C
- Insulation Type: Class B, 130°C
- Limit Switch: Hybrid
- Gate Leaf Max. Mass: 350 Kg
- Gate Max. Dimension: Height = 2.5 m, Length = 3.0 m
DZ HUB R 550 JETFLEX:
- Type of Operator: Sliding
- Model: Jetflex
- Rated Voltage: 127 V / 220 V
- Nominal Frequency: 60 Hz
- Nominal Power: 450 W / 600 W
- Nominal Rotation: 5800 RPM
- Nominal Current: 4.5 A / 3.5 A
- Reduction Ratio: 1:23
- Linear Speed: 57 m/min (Z18)
- Cycles/Hour: 30 to 40
- Degree of Protection: IPX4
- Temperature Range: -5°C to +50°C
- Insulation Type: Class B, 130°C
- Limit Switch: Hybrid
- Gate Leaf Max. Mass: 550 Kg
- Gate Max. Dimension: Height = 2.5 m, Length = 3.0 m
DZ HUB R 450 24V:
- Type of Operator: Sliding
- Model: Brushless 24V
- Rated Voltage: 85 – 265 V
- Nominal Frequency: 60 Hz
- Nominal Power: 300 W
- Nominal Rotation: 5800 RPM
- Nominal Current: 0.7 A
- Reduction Ratio: 1:23
- Linear Speed: 14.8 m/min (Z14), 21.6 m/min (Z18)
- Cycles/Hour: 40
- Degree of Protection: IPX4
- Temperature Range: -5°C to +50°C
- Insulation Type: Class B, 130°C
- Limit Switch: Hybrid
- Gate Leaf Max. Mass: 450 Kg
- Gate Max. Dimension: Height = 2.5 m, Length = 3.0 m
All models are designed for a maximum gate height of 2.5 meters and a maximum gate length of 3.0 meters.
Usage Features
The manual emphasizes several key usage features and safety instructions:
- Installation: The installation process involves several steps, starting with preparing the concrete base and marking the fixing holes. The operator is then positioned and secured, followed by the installation of the rack along the gate leaf. Proper alignment of the rack and gear is crucial, with a recommended 2 mm clearance between the rack tooth's top and the gear tooth's bottom. Shims may be required to ensure rack alignment if the gate leaf is warped.
- Electrical Installation: All electrical conductors must be installed correctly to avoid damage to the wiring. The wiring must run through conduits and internally through the floor base to ensure no wiring conductor is trapped or damaged. A crucial safety feature is the grounding terminal, which must be connected to the mains grounding cable. The device must be powered via a residual-current device (RCD) with a rated residual operating current not exceeding 30 mA. The power supply conductor for indoor use must be a 3 x 0.75-mm² flexible cable, 500V, according to NBR NM 247-3. For external use, it must be a 3 x 0.75-mm² flexible cable, 500V, according to IEC 60245-57 norm.
- Gate Automation Setup: Before adapting the operator to the gate, the gate's mechanical conditions must be checked. The gate must slide freely and be perfectly straight, leveled, and periodically cleared of any element or dirt that makes it difficult for the pulleys to slide along its entire length.
- Analog Limit Switch Installation: This involves positioning the magnet support on the rack in front of the operator's REED for both closing and opening limits. The magnets are then adjusted to ensure proper operation.
- Safety Recommendations:
- The installer must be a PPA specialized installer and follow all instructions in the Technical Manual and User's Manual.
- The User's Manual contains important safety information, applications, and security items.
- Before operating, the user must read and follow the instructions.
- Before installing, ensure the local electric power supply is compatible with the required equipment identification label.
- Do not turn on the electric power supply until installation or maintenance is completed. Always make sure the control board electrical connections are properly supplied by turning off the power.
- Once installation is complete, ensure the gate parts do not extend into public pathways.
- Using total shutdown devices when installing an operator is mandatory.
Maintenance Features
The manual includes a troubleshooting guide to address common problems and their corrections:
- The motor does not turn on / does not operate:
- Probable Causes: Power supply is off, open/blown fuse, locked gate, defective limit switch.
- Corrections: Ensure electrical power supply is connected correctly, replace the fuse with the same specification, make sure nothing is blocking the gate operation, check the limit switch system (analog and/or digital).
- The motor is blocked:
- Probable Causes: Inverted motor connection, locked gate or operator.
- Corrections: Check the motor wires, put in manual mode and check separately.
- The electronic control board does not accept command:
- Probable Causes: Fuse blown, mains disconnected power supply, defect in the discharged remote control, transmitting range (remote control).
- Corrections: Replace the fuse, turn on the mains (power supply), check the remote control battery, check the position of the receiver antenna and, if necessary, reposition it to ensure the range.
- The motor only runs to one of the sides:
- Probable Causes: Inverted motor wires, inverted end-of-course system, defect in the control board.
- Corrections: Check the motor connection, invert the limit switch connector (analog and/or digital), replace the control board.
This comprehensive guide ensures that users can effectively install, operate, and maintain their PPA DZ HUB R gate automation system, maximizing its lifespan and ensuring safe operation.
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