Pramac GSW - Page 3

GSW
GENERAL INDEX
1.FOREWORD 59
1.1 Preamble 60
1.2 Symbols 60
1.3 Purpose of the manual and its preservation 60
1.4 Whom this manual is intended for and
personnel qualification 60
1.5 Technical assistance and spare parts service
61
2.DESCRIPTION AND TECHNICAL DATA 62
2.1 Identification of the generator 63
2.2 Certification of the generator 63
2.3 CE Declaration of Conformity 64
2.4 Description of the generator 64
2.5 Technical data 65
2.5.1 Overall dimensions 65
3.SAFETY 66
3.1 Intended use 67
3.2 Reasonably foreseeable misuse 67
3.3 Reasonably foreseeable misuse 68
3.4 Safety and warning signs 68
3.5 Airborne noise emission 70
4.INSTALLATION 71
4.1 Transport and positioning 72
4.1.1 Lifting the generator with adjustable
chains 72
4.1.2 Lifting the generator with a forklift 75
4.1.3 Transport and storage 75
4.1.4 Positioning 76
4.2 Connecting the utilities 76
4.2.1 Cable dimensions 76
4.2.2 Cable arrangement 76
4.2.3 Earthing the masses 77
4.2.4 Implementing the electrical connections
77
4.3 Connections for the automatic start up of the
generator 80
4.4 Commissioning operations 80
4.4.1 Visual checks 80
4.4.2 Checking the engine oil level 80
4.4.3 First fuel fill-up 80
4.4.4 Connecting the battery cables 80
4.5 Start up operations after a long idle period 81
5.USE 82
5.1 Safety precautions for use 83
5.2 Preliminary checks for use 83
5.3 Generator control panel 84
5.4 Electronic control board commands 86
5.5 Starting up the generator 87
5.6 Stopping the generator 88
5.7 Emergency stop of the generator 89
5.8 Manual refuelling 89
5.9 Using the generator at high altitudes or high
ambient temperatures 91
6.MAINTENANCE 92
6.1 Importance of maintenance 93
6.2 Safety precautions for maintenance 94
6.3 Electrical maintenance interventions 94
6.3.1 General checks on the electrical system
94
6.3.2 Checking the battery 95
6.4 Checking the alternator 95
6.5 Mechanical maintenance interventions 96
6.5.1 Checking and topping up the engine oil
level 96
6.5.2 Changing the engine oil and filter 96
6.5.3 Verifying the coolant level and topping
up 96
6.5.4 Replacing the coolant filter 97
6.5.5 Replacing the air filter 97
6.5.6 Replacing the fuel pre-filter and filter 98
6.5.7 Draining fuel from the tank 98
6.6 Maintenance schedule 99
6.6.1 Electrical system maintenance schedule
99
6.6.2 Maintenance schedule of the
mechanical parts 99
7.TROUBLESHOOTING 100
7.1 Problems, causes and solutions 101
8.PLACING OUT OF SERVICE AND SCRAPPING
104
8.1 Safety when placing out of service and
scrapping 105
8.2 Placing out of service for long periods 105
8.3 Decommissioning and scrapping 106
8.3.1 Special waste disposal requirements 106
9.SPECIFICATIONS 107
9.1 Information concerning lubricants, liquids and
coolants 108
9.2 Derating due to environmental conditions 110
10.ROUTINE AND EXTRAORDINARY
MAINTENANCE LOG 111
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