EasyManua.ls Logo

Pratissoli INTERPUMP KT Series User Manual

Pratissoli INTERPUMP KT Series
20 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Page #1 background imageLoading...
Page #1 background image
KT24 - KT26 - KT28 -KT30 - KT32 - KT34 - KT36- KT40 -
KT36B - KT40B - WK155 - WK6 - WK8 - W120120 - W100140
Serie
KT-KTB-WK-W
Use and Maintenance Manual
Question and Answer IconNeed help?

Do you have a question about the Pratissoli INTERPUMP KT Series and is the answer not in the manual?

Pratissoli INTERPUMP KT Series Specifications

General IconGeneral
ModelKT Series
CategoryWater Pump
ManufacturerPratissoli INTERPUMP
Plunger MaterialCeramic
Power SourceElectric
Maximum HeadVaries by model
Inlet DiameterVaries by model, consult specific datasheet
Outlet DiameterVaries by model, consult specific datasheet
Inlet Port SizeVaries by model, consult specific datasheet
Outlet Port SizeVaries by model, consult specific datasheet
Motor PowerVaries by model, consult specific datasheet
VoltageVaries by model
FrequencyVaries by model
Pump MaterialStainless Steel
MaterialStainless Steel
WeightVaries by model, consult specific datasheet

Summary

Introduction to Interpump Pumps

General Safety Precautions

Safety and Warning Symbols Explained

Details various warning and danger symbols used in the manual, including specific ATEX explosion protection marking.

High Pressure System Safety

Details essential safety measures for high pressure systems, including safety valves, component protection, and pipe integrity.

Safe Work Practices and Area Control

Covers safe work area marking, authorized personnel instruction, and pre-operation checks for system safety.

Safe Operation of Water Lances

Emphasizes operator safety, PPE, team coordination, and safe handling practices when using lances with water jets.

Pump Identification and Specification Plate

Identifying Pump Model and Serial Number

Explains how to identify the pump model and serial number using the identification plate and its details.

Safety During System Maintenance

Maintenance Safety Protocols

Outlines safety protocols for maintenance, emphasizing trained personnel, correct assembly, and use of original spare parts.

Technical Characteristics of Pump Models

Pump Dimensions and Weight Specifications

Provides detailed dimensions and weight for different pump versions, illustrated with diagrams for installation planning.

Operating Instructions and Guidelines

Water Temperature and Flow Rate Limits

Specifies maximum permissible water temperature and rated maximum pressure and flow rate for pump operation.

Minimum Speed, Sound, and Vibration

Defines minimum pump speed, covers sound emission detection, and details vibration measurement procedures.

Recommended Oils and Lubrication

Lists recommended oils for corrosion resistance and fatigue, plus guidelines for oil level checks and changes.

Pump Ports and Connections

Inlet and Outlet Port Specifications

Describes the pump's inlet and outlet ports, specifying sizes (1 1/4 Gas and 1 Gas) and connection requirements.

Pump Oil Management and Viscosity

Oil Level Check and Change Procedures

Provides instructions for checking pump oil level and performing oil changes, including viscosity guidelines based on temperature.

Pump Installation Procedures

Horizontal Mounting and Earthing Requirements

Details horizontal pump fixing, torque specifications, vibration damping, and essential earthing for safety.

Rotation Direction and Version Change

Explains how to identify rotation direction and outlines the procedure for changing the pump version by trained personnel.

Hydraulic Connections and Suction Line Requirements

Hydraulic Connection Guidelines

Provides guidelines for hydraulic connections, emphasizing flexible piping, suction hose rigidity, and preventing cavitation.

Suction Line and Filtration System

Details suction line requirements for smooth operation and mandates filter installation on the suction line for pump protection.

Outlet Line Design and Duct Diameter Calculation

Outlet Line Design Principles

Covers outlet line design, including fluid velocity, flexible hoses, high-pressure fittings, and pressure relief valves.

Duct Pipe Diameter Determination

Provides a graph to determine the internal diameter of suction and outlet ducts based on flow rate and velocity.

V-belt Transmission System Setup

Recommends V-belt types and specifies pulley diameter, radial load, and distance for proper transmission setup.

V-Belt Transmission Specifications

V-Belt Transmission Capacity Chart

Diagram illustrating power transmission capacity per V-belt type based on pulley speed and belt count.

V-Belt System Parameters

V-Belt Dimensions and Tolerances

Provides detailed specifications for V-belt sections, grooving, tolerances, and pulley calculations for system integration.

Using High-Performance V-Belts

Advises using high-performance belts like XPB for potential benefits in belt quantity and overall system length.

Static Pull and Second PTO Transmission

Static Pull Calculation for Belt Tensioning

Explains factors influencing static pull and provides a diagram to determine belt bend for wheelbase and load.

Second PTO Power Transmission Options

Describes power transmission options from an auxiliary PTO using V-belts or joints, including torque specifications.

Start-up and Initial Operation

Pre-Start-up Checks and Safety

Lists essential pre-start-up checks, including suction line integrity, valve positions, and tightening of connections for safe operation.

Pump Start-up Sequence and Storage

Pump Start-up Procedure

Details the step-by-step procedure for starting the pump, including checks for rotation, pressure, and running without load.

Long-Term Inactivity and Storage Preparation

Provides guidance on checking pump function after prolonged inactivity and method for filling with anti-corrosion or anti-freeze solution.

Preventive Maintenance Schedule

Maintenance Intervals and Tasks

Outlines the preventive maintenance schedule based on operating hours, including oil checks, valve, and seal replacements.

Frost Protection and Warranty Conditions

Frost Protection Measures

Advises against running the pump in icy conditions and recommends following frost protection measures.

Warranty Conditions and Exclusions

Details the warranty period, conditions, and circumstances under which the guarantee will be invalidated.

Troubleshooting: Operating Faults and Causes

Pump Not Priming or Pulsating Irregularly

Lists causes for pump not priming or pulsating irregularly, such as air suction, insufficient supply, or valve issues.

Low Flow, Noise, or Overheating Issues

Covers causes for low flow, excessive noise, overheating, insufficient pressure, or vibrations.

Exploded View and Parts Identification

KT LP Exploded Drawing and Parts List

Detailed exploded view of the KT LP pump showing component numbers and a comprehensive list of parts with codes.

Spare Parts Kits for Pump Models

Categorizes spare parts into kits (A-E) for different pump models, listing kit codes and applicable pump series.

Parts Lists for Specific Pump Series

Parts for KT36B-KT40B and W Series Pumps

Detailed list of parts for KT36B, KT40B, W120120, and W100140 pumps, including part numbers and quantities.

Flushing Circuit Operation

Flushing Circuit Diagram and Parameters

Illustrates the flushing circuit diagram with recommended flow rate and fluid pressure for proper system operation.

Declaration of Incorporation

Manufacturer's Compliance Declaration

Official declaration by the manufacturer stating compliance with EU directives and standards for the pump model.

Related product manuals