PRECITEC Lasermatic LightCutter 3D User Manual

Name: PRECITEC Lasermatic LightCutter 3D
Brand: PRECITEC
Rating: 4 (1 reviews)

82 pages

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LightCutter

Lasermatic

Cutting head for fibre-coupled lasers

Operating Instructions

Default Chapter5
- Table of Contents5
- Fig. 5-2 Maintenance: Ceramic Part, Nozzle9
- Fig. 5-6 Maintenance: Sensor Insert9
- Fig. 5-7 Maintenance: Sensor Insert9
1 Basic Safety Notes11
- Warranty and Liability11
- Meaning of Symbols and Notes11
- Intended Use13
- Basic Standards13
- Obligations of Operator and Personnel14
- Normal Operation Safety Measures14
- Protection against Electric Shock14
- Risk of Injury from Moving Parts15
- Risk of Injury from Explosion15
- Risk of Injury from Laser Radiation15
- Residual Risk from Uncontrolled Laser Beam Escape (Angled Laser Head)16
- Corrosion in the Water Cooling Circuit16
- Noise Occurring During the Laser Cutting Process17
- Storage and Transport17
- What to Do in Emergency Situations17
Fig. 2-1 Laser Head, Overall View18
- Design and Functions19
- Distance Controller20
- Protective Equipment20
- Technical Specifications21
- Specific Versions (Focal Lengths, Collimators)22
2 Product Description18
- Product - Overall View18
Fig. 2-2 Specific Versions22
- Straight Versions23
- Focal Lengths 100/12523
- Fig. 2-3 Mechanical Dimensions, Focal Lengths 100/12523
- Focal Length 15024
- Fig. 2-4 Mechanical Dimensions, Focal Length 15024
- Focal Length 20025
- Fig. 2-5 Mechanical Dimensions, Focal Length 20025
- Straight Versions26
- Focal Lengths 100/12526
- Fig. 2-6 Mechanical Dimensions, Focal Lengths 100/12526
- Focal Length 15027
- Fig. 2-7 Mechanical Dimensions, Focal Length 15027
- Focal Length 20028
- Fig. 2-8 Mechanical Dimensions, Focal Length 20028
- Angled Versions (Dimensions, Angled Design)29
Fig. 2-9 Mechanical Dimensions (Angled)29
- Media Connections30
Fig. 2-10 Media Connections, Laser Head30
- Lightcutter 3D Version31
- Fig. 2-11 Cutting Head, View31
- Accessories32
- Analysing Electronics (EG8030)32
- Optics Service Case (Storage Box)32
Fig. 2-12 Accessories: Adjust Box EG803032
Fig. 2-13 Accessories: Optics Service Case32
3 Fitting and Installing33
- Safety Notes33
- Checking Package Contents34
- Fitting35
- Fitting the Ceramic Part and Nozzle (Only in the Case of Individual Parts Delivery)35
- Fig. 3-1 Fitting: Ceramic Part, Nozzle35
- Connecting the Laser Fibre to the Laser Head36
- Fig. 3-2 Fitting: Laser Fibre36
- Fig. 3-3 Fitting: Sealing the Fibre Coupling37
- Fitting the Cutting Head to the Machine38
Fig. 3-4 Fitting: Laser Head to the Machine38
- Grounding of the Laser Head39
- Checking the Protective Window COL for Contamination40
- Fig. 3-6 Fitting: Protective Window COL40
- Installation41
- Connecting the Cutting Gas System41
Fig. 3-7 Installation: Connections - Cutting Gas41
- Connecting the Cooling Water System42
- Fig. 3-8 Installation: Water Connections42
- Connecting the Distance Sensor System43
- Fig. 3-9 Installation: Connection Diagram43
4 Commissioning44
- Safety Notes44
- Adjusting the Laser Beam45
- Centring and Adjusting the Laser Beam45
Fig. 4-1 Commissioning: Laser Beam - Beam Position45
- Setting the Focal Position47
Fig. 4-2 Commissioning: Laser Beam - Focal Position47
Fig. 4-3 Commissioning: Laser Beam - Reference Adjustment48
- Checking the Standoff Distance49
Fig. 4-4 Commissioning: Laser Beam - Standoff Distance49
5 Maintenance50
- Safety Notes50
- Maintenance Work (Summary)51
- Maintenance Recommendations52
- Replacing the Ceramic Part and Nozzle53
- Care and Maintenance of the Protective Window Cartridge54
Fig. 5-3 Maintenance: Protective Window Cartridge54
- Replacing the Protective Window55
- Fig. 5-4 Maintenance: Protective Window55
- Replacing Axial Gaskets56
- Fig. 5-5 Maintenance: Seal56
- Maintaining the Sensor Insert57
  - (Removing Short Circuits)57
6 Specific Characteristics of the 3D Version61
- Lightcutter 3D61
- Product View61
- Fig. 6-1 Cutting Head, View61
- Technical Specifications62
- Fig. 6-2 Mechanical Dimensions63
- Media Connections64
- Fig. 6-3 Connections - Media Connections64
- Fig. 6-4 Installation: Ceramic Part, Nozzle65
- Installation (Integration into the Machine)66
- Connecting the Laser Fibre to the Laser Head (Trained Personnel Only)66
- Fig. 6-5 Installation: Laser Fibre66
- Fixing the Cutting Head to the Machine (Trained Personnel Only)67
- Maintenance70
- Replacing the Ceramic Part and Nozzle (Sensor Area)70
- Maintaining and Replacing the Sensor Insert (SE)71
- Parts Available (Lightcutter 3D Only)72
- Table 6-2 Appendix: Parts Available (Lightcutter 3D)72
7 Error Analysis and Diagnostics73
- Safety Notes73
- Malfunctions73
- Electrical Malfunctions73
- Mechanical Malfunctions74
- Table 7-2 Error Analysis: Mechanical Malfunctions74
8 Appendix75
- Basic Technical Information75
- Conversion of Units75
- Compressed Air Quality (ISO 8573-1)75
- Cooling Water - Dew Point Temperature75
- Table 8-1 Appendix: Units - Conversion Table75
- Table 8-2 Appendix: Compressed Air Quality - Purity Classes75
- Table 8-3 Appendix: Cooling Water - Dew Point Temperature75
- Running Cables (Notes)76
- Parts Available77
- Table 8-5 Appendix: Nozzles Available78

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PRECITEC Lasermatic LightCutter 3D Specifications

General

Laser Type	Fiber laser
Laser Power	Up to 6 kW
Repeatability	±0.03 mm
Power Supply	400 V, 50/60 Hz
Cooling	Water cooling
Application	3D laser cutting
Nozzle	Automatic nozzle changer
Control	CNC control
Cutting Thickness	Up to 25 mm
Work Area	Varies by machine configuration
Cutting Speed	Up to 100 m/min (material dependent)

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Table of Contents

Questions and Answers:

PRECITEC Lasermatic LightCutter 3D Specifications

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