SECTION 00: GENERAL INFORMATION
PA1561 1
TABLE OF CONTENTS
1. FOREWORD........................................................................................................................................... 2
2. SCHEMATICS ........................................................................................................................................ 2
3. PRECAUTIONS TO BE OBSERVED BEFORE WELDING.................................................................. 2
4. SAFETY NOTICE ................................................................................................................................... 4
4.1 DATA PLATES AND CERTIFICATIONS......................................................................................... 4
4.1.1 Engine ...................................................................................................................................... 4
4.1.2 Transmission ............................................................................................................................ 4
4.1.3 Drive Axle ................................................................................................................................. 5
4.1.4 Front Axle ................................................................................................................................. 5
4.1.5 Power Steering Pump .............................................................................................................. 5
4.1.6 Coach Final Record.................................................................................................................. 6
4.1.7 Safety Certification ................................................................................................................... 6
4.1.8 DOT Certification Label............................................................................................................ 6
4.1.9 Fuel Tank Label........................................................................................................................ 6
4.1.10 EPA Engine Label .................................................................................................................... 6
4.1.11 Vehicle Identification Number (VIN)......................................................................................... 6
5. FASTENER STRENGTH IDENTIFICATION.......................................................................................... 8
5.1 SELF-LOCKING FASTENERS........................................................................................................ 9
5.2 RECOMMENDATIONS FOR REUSE ............................................................................................. 9
5.3 SIX LOBED SOCKET HEAD ........................................................................................................... 9
ILLUSTRATIONS
FIGURE 1 : DETROIT DIESEL SERIES 60............................................................................................................... 4
FIGURE 2: VOLVO D13 ENGINE DATA PLATE ........................................................................................................ 4
FIGURE 3: WORLD TRANSMISSION...................................................................................................................... 5
FIGURE 4: ZF-ASTRONIC TRANSMISSION............................................................................................................. 5
FIGURE 5: TYPICAL SERIAL & MODEL NUMBER..................................................................................................... 5
FIGURE 6 : TYPICAL SERIAL AND MODEL NUMBERS .............................................................................................. 5
FIGURE 7: ISS TYPICAL SERIAL & MODEL NUMBERS ............................................................................................. 5
FIGURE 8 : POWER STEERING PUMP SERIAL NUMBER .......................................................................................... 5
FIGURE 9: POWER STEERING PUMP.................................................................................................................... 5
FIGURE 10: DOT CERTIFICATION PLATE .............................................................................................................. 6
FIGURE 11: ENGINE COMPARTMENT................................................................................................................... 6
FIGURE 12 : VEHICLE I.D.................................................................................................................................... 6
FIGURE 13 : VEHICLE IDENTIFICATION NUMBER ................................................................................................... 7
FIGURE 14 : THREAD NOTATION......................................................................................................................... 8
FIGURE 15: BOLT STRENGTH MARKINGS............................................................................................................. 8
FIGURE 16 : SELF-LOCKING FASTENERS............................................................................................................. 9
FIGURE 17: METRIC - US STANDARD CONVERSION TABLE................................................................................... 10
FIGURE 18: CONVERSION CHAR........................................................................................................................ 11