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Prince Castle CBT-SB-NA-1PS User Manual

Prince Castle CBT-SB-NA-1PS
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Operation
Manual
Product Identification
CBT-SB-NA-1PS 1 Printed in USA 9/15
353-564
Horizontal Core Bun Toaster
CBT-SB-NA-1PS
355 East Kehoe Blvd. • Carol Stream, IL 60188 USA
Telephone: 630-462-8800 • Toll Free: 1-800-PCASTLE
Fax: 630-462-1460 • www.princecastle.com
LCD
Display
LEFT and
RIGHT Scroll
Buons
MENU
Buon
TEMPERATURE
Buon
LIMITED WARRANTY
This product is warranted to be free from defects in material and/or
workmanship for a period of two (2) years from date of original
installation, not to exceed 30 months from date of shipment from
our factory. Any part or component which proves to be faulty in
material and/or workmanship within the warranty period will be
replaced or repaired (at the option of Prince Castle, Inc.) without
cost to the customer for parts or labor.
This warranty is subject to the following exceptions/conditions:
• Use of any non-genuine Prince Castle parts voids this warranty
and all work must be performed by an authorized Prince Castle
Service Agent.
• All labor shall be performed during regular work hours. Overtime
premium will not be covered.
• Travel charges are limited to 200 kilometers (100 miles) round
trip, 2 hours travel time, one trip per repair.
• Damage caused by carelessness, neglect, and/or abuse (e.g.,
using wrong current, dropping, tampering with or altering electrical
components, or improper cleaning) is not covered.
• Equipment damaged in shipment, by fire, flood or an act of God
is not covered.
• Damage to non-stick coated surfaces is not covered by this war-
ranty.
TABLE OF CONTENTS
Product Idencaon……………………………………………….…………….Page 1
Warranty Statement…………………………………….….…………………..…Page 1
Table of Contents…..……………………….…………………………….……..…Page 1
Electrical Specicaons.……………….………………….…………………..…Page 2
Safe Service Pracces.……………………………………..…………………..…Page 2
Serial Number Matrix…………………………….……………………………….Page 2
Installaon…...……….……………………….……………………….…………..…Page 5
Operaon…………...………………………….…………………..………………….Page 6
Cleaning—Daily…………………………....………………...…………………..…Page 7
Cleaning—Monthly..…………………....………………...…………………..…Page 10
Release Sheet Replacement..…………………….…….……………………..Page 11
Club Belt Replacement...………...…….………….………………..……..…..Page 12
Display Menu Opons…..……………….……………….………..…..…..…..Page 14
Management Programming…..……….………………………..…..…..…..Page 16
Exploded View and Parts List...……….………………………..…..…..…..Page 19
Troubleshoong Guide……..…..……….………………………..…..…..…..Page 27
Display and
Touchpad
Compression
Adjustment
Landing Zone
Club Secon
Crown Secon
Heel Secon

Other manuals for Prince Castle CBT-SB-NA-1PS

Questions and Answers:

Prince Castle CBT-SB-NA-1PS Specifications

General IconGeneral
BrandPrince Castle
ModelCBT-SB-NA-1PS
CategoryToaster
LanguageEnglish

Summary

Product Identification

Component Overview

Visual diagram identifying key components of the horizontal core bun toaster.

Warranty Information

Warranty Statement

Details the 2-year warranty period and coverage for defects in material and workmanship.

Warranty Limitations

Outlines exceptions and conditions that void the product warranty.

Electrical Specifications

Power Requirements

Specifies voltage, frequency, and phase for the toaster.

Safe Service Practices

Operational Safety Warnings

Critical safety information regarding operation and potential hazards.

Important Considerations

Notes on product design changes and ensuring proper equipment use.

Serial Number Matrix

Date Encoding

Explains how the serial number indicates the manufacture date for warranty.

Installation Guide

Unpacking and Inspection

Steps for unpacking the unit and checking for shipping damage.

Parts Verification

List of parts to verify against received shipment for installation.

Unit Placement

Instructions for positioning the toaster on a flat surface and removing protective covers.

Component Connection

Guidance on connecting the heated landing zone and in-feed rack.

Release Sheet Installation

Procedure for feeding and securing release sheets and mounting bars.

Final Setup Checks

Inspecting release sheets and plugging the unit into a power receptacle.

Operation Procedures

Powering On and Warm-Up

Steps to turn the unit on and wait for it to reach operational readiness.

Critical Operation Warnings

Alerts about hot surfaces and potential electrical hazards during use.

Temperature Monitoring

How to view the current temperatures of the front and rear platens.

Bun Compression Adjustment

Guide to adjusting platen compression for optimal toasting.

Loading Buns

Correct method for feeding buns into the appropriate toasting lanes.

Adjusting Toast Shade

Using controls to select desired toast darkness for buns.

Retrieving Stuck Product

Safe procedure for removing jammed product from the toaster conveyor.

Daily Cleaning Procedures

Crumb Collection Cleaning

Instructions for cleaning the crumb collection portal and shelf.

In-Feed Rack Cleaning

How to clean the in-feed rack using sanitizing solutions.

Landing Zone Tray Cleaning

Steps for cleaning the landing zone tray to remove debris.

Release Sheet System Cleaning

Removing and cleaning release sheets and their retaining clips.

Release Sheet Cleaning Details

Detailed method for cleaning release sheets with APSC solution.

Reconnecting Release Sheets

Steps to properly re-feed and secure the cleaned release sheets.

Final Sheet Inspection

Visual check to ensure release sheets are taut and ripple-free.

Conveyor Belt Cleaning

Thoroughly cleaning the conveyor belt using degreaser and a scouring pad.

Exterior Unit Wipe-Down

Final cleaning of the toaster's exterior surfaces.

Monthly and As Needed Cleaning

Applying Belt Cleaner

Process for applying specialized cleaner to the conveyor belt for deep cleaning.

Conveyor Run for Cleaning

Operating the conveyor to distribute cleaner and process stains.

Belt Rinsing and Drawer Closure

Rinsing the conveyor belt and securing the conveyor drawer.

Release Sheet Replacement

Removing Old Release Sheets

Steps for detaching retaining clips and removing used release sheets.

Installing New Release Sheets

Guide for feeding and securing new release sheets and brackets.

Post-Replacement Inspection

Verifying correct installation of new release sheets for proper function.

Club Belt Replacement

Belt Replacement Schedule

Recommendation for replacing club belts based on usage and wear.

Safety Preparations

Turning off the unit, unplugging, and wearing safety gloves before maintenance.

Accessing Drive Mechanism

Removing the side cover and pivoting latch/tension arms.

Belt Removal and Installation

Procedure for removing worn belts and fitting new ones.

Belt Roller Alignment

Ensuring the belt bead correctly engages with the belt rollers.

Securing Tension Arms

Pivoting tension arms down and engaging the latch arm after belt installation.

Reattaching Side Cover

Replacing the side cover after club belt maintenance is complete.

Display Menu Options

Menu Navigation Basics

Overview of using buttons to navigate through the unit's display menus.

Adjusting Platen Temperatures

How to set main, front club, and rear club platen temperatures.

Language Selection

Changing the user interface language for the toaster.

Temperature Unit Selection

Switching between Fahrenheit (F) and Celsius (C) temperature scales.

Toast Time Settings

Adjusting the programmed toast duration for different bun types.

Available Language List

List of all supported languages for the unit's interface.

Service Call Initiation

Accessing options to contact service or manage service calls.

Store and Programming Access

Navigating to store-specific settings and programming menus.

Management Programming

Entering Programming Mode

Steps to access programming functions by holding the MENU button.

Programming Language Change

Modifying the unit's display language via programming.

Programming Platen Temperatures

Adjusting platen temperatures through the management programming interface.

Programming F/C Scale

Setting the preferred temperature scale (Fahrenheit or Celsius).

Programming Toast Times

Adjusting toast times for main and club buns in programming mode.

Programming Service/Store Settings

Configuring service call options and store-specific parameters.

Accessing Service Codes

Viewing and understanding service codes for diagnostic purposes.

Exiting Programming Mode

Procedures to safely exit the programming interface.

Exploded View and Parts List

Power Cord and Strain Relief

Identifies the power cord and strain relief components.

Switches, Thermostats, and Kits

Lists various switches, thermostats, and service kits.

Release Sheet System Parts

Lists parts for the release sheet mechanism, including bars and clips.

Conveyor and Skid Bar Components

Identifies main conveyor parts and skid bars.

Motor, Pulley, and Belt Components

Lists motors, pulleys, and belts for the drive system.

Shaft and Sprocket Assemblies

Identifies shafts, tensioning assemblies, and conveyor sprockets.

Electrical Components Identification

Lists terminal blocks, thermostats, relays, power supply, and PCB.

Heater Platen Identification

Identifies the main heater platen assembly.

Membrane Switch and Fan Motor

Lists the membrane switch assembly and fan motor.

Belt, Gear, and Club Assembly Parts

Identifies belts, gears, and club assembly components.

Temperature Probe Identification

Lists temperature probe parts.

Troubleshooting Guide

Unit Not Heating Solutions

Addresses issues where the unit fails to heat up.

Conveyor Not Running Solutions

Solutions for when the unit heats but the conveyor is inoperable.

Temperature Regulation Issues

Troubleshooting for units that overheat or underheat, or don't respond to programming.

Toast Quality Problems

Solutions for buns that are under-toasted or over-toasted.

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