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Princeton PIGGY BACK PB50 User Manual

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11/2002
625-242
OPERATOR’S
MANUAL
PRINCETON PIGGY BACK OPERATOR’S MANUAL
PIGGY BACK
®
PB50/PB65
You must read and understand this
manual before operating the forklift.
Keep this manual with the forklift.
NEED HELP
?
If you have a question on the operation of
this unit...
Or
If you have a problem on this or any other
Princeton product...
Contact your local dealer.
A comprehensive dealer listing is
available at www.piggy-back.com
Or call
Princeton Delivery Systems
1-800-331-5851
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Princeton PIGGY BACK PB50 Specifications

General IconGeneral
BrandPrinceton
ModelPIGGY BACK PB50
CategoryTractor
LanguageEnglish

Summary

Need Help?

Contact Local Dealer

Find a local dealer for assistance and information.

Customer Support Line

Direct line for Princeton Delivery Systems customer support.

Seat Belt Safety Supplement

Seat Belt Maintenance Guidelines

Procedures for inspecting and maintaining forklift seat belts for safety.

Important Seat Belt Facts

Critical information on seat belt inspection and replacement for operator safety.

Specifications

Engine Oil and Fuel Recommendations

Guidance on appropriate engine oil and fuel types based on temperature.

Cold Weather Start Procedures

Instructions for starting the engine in cold temperatures using glow plugs.

Starting Solenoid Caution

Precautions for engine cranking to prevent solenoid damage.

Deutz Engine Fuel and Oil Specs

Approved fuel specifications and oil viscosity for Deutz engines.

Winter Grade Fuel Mixing

Guidelines for mixing kerosene with diesel fuel for cold weather operation.

Forklift Dimensions

Diagram and specifications for forklift dimensions.

Safety Signal Words

Explanation of CAUTION, WARNING, and DANGER signal words.

Fluid Capacities

Specifications for hydraulic oil and engine oil capacities.

To Forklift Owners

ASME Forklift Safety Standards

Overview of ASME B56.1 and B56.6 standards for safe forklift operation.

Operator Training Requirements

Owner's responsibility for ensuring adequate operator training and manual access.

Service Position

Engine Off Service Position

Procedure for placing the forklift in service position with the engine off.

Engine Running Service Position

Procedure for placing the forklift in service position with the engine running.

Jacking and Blocking

Front Jacking Procedure

Steps for safely jacking the front of the forklift.

Rear Jacking Procedure

Steps for safely jacking the rear of the forklift.

Lubrication and Maintenance

Lubricant Key and Recommendations

Key for lubricants and recommended lubrication intervals.

PB Series Filter Information

Details on the 'suction boost' filter and its indicator light.

Lubrication Schedule

Recommended service intervals for lubrication points.

Grease Points Identification

Visual guide to lubrication points on tilt cylinder, mast chains, and side shift.

General Safety Practices

Operational Do's and Don'ts

Essential safety practices and prohibitions for operating the forklift.

Forklift Modification Policy

Guidelines for approved modifications affecting forklift capacity or operation.

Daily Inspection Requirements

Mandatory daily or shift-based inspection procedures.

Factors Affecting Stability

List of factors that can impact forklift stability during operation.

Inspection Procedures

Mast and Carriage Inspection

Procedure for inspecting mast, carriage, and side shifter controls.

Stabilizer Control Inspection

Procedure for inspecting the stabilizer control operation.

Forklift Safety During Operation

Ensuring forklift safety and stopping procedures when issues arise.

Double Reach Inspection

Inspection points for the optional double reach system.

Inspection with Engine Off

Detailed inspection checklist for the forklift when the engine is off.

Frame and Tire Inspection

Checks for frame integrity, tire pressure, and fasteners.

Control System Checks

Verification of lift, side shift, carriage, stabilizer, and tilt control functionality.

Steering Wheel and Forks Inspection

Inspection of steering wheel condition and fork alignment.

Fuel System Inspection

Procedure for inspecting fuel lines and fittings for leaks.

Operator Safety and Practices

Operator Responsibilities

Key responsibilities of the forklift operator for safe operation.

Operator Training and Understanding

Essential knowledge operators must possess for safe operation.

Traveling Safety Rules

Guidelines for safe travel, including speed limits and distances.

Load Handling Best Practices

Rules for safely handling loads, considering stability and capacity.

Before Leaving Operator's Position

Procedure for safely exiting the operator's position.

Accidents and Slope Operations

Reporting accidents and precautions for operating on slopes.

Inspection with Engine Running

Procedure for inspecting forklift operation while the engine is running.

Forklift Description and Controls

Component Identification

Visual identification of key forklift components like rear dolly, filters, seat belt.

Moving A Disabled Forklift

Procedures for releasing brake and towing a disabled forklift.

Control Panel Layout

Identification and function of switches and indicators on the control panel.

Key Switch Functions

Explanation of the different positions and functions of the key switch.

Warning Lights and Gauges

Description of warning lights, fuel gauge, and filter indicator.

Transporting the Forklift

Easy Hitch Mounting Procedure

Steps for attaching the PIGGY BACK to a transport vehicle using the Easy Hitch.

Forklift Dimensions and Mast Height

Diagram showing forklift dimensions and mast height options.

Dismounting from Transport Vehicle

Procedure for safely disconnecting and dismounting the forklift from transport.

Pre-Transport Checks

Checks to perform before driving the transport vehicle, including lights and chains.

Connecting Transport Components

Procedure for connecting hitch pins, safety chains, and electrical connectors.

Easy Hitch System Components

Overview of components in the Easy Hitch mounting system.

Mounting Forklift to Vehicle

Steps for securing the forklift to the transport vehicle.

Securing Forklift for Transport

Final steps for securing the forklift onto the transport vehicle.

Dismounting Forklift from Vehicle

Steps for retracting carriage, lowering, and tilting to dismount.

Final Dismounting Steps

Disconnecting chains, connectors, and pins before starting.

Starting the Forklift

Before Starting Checks

Essential checks to perform before starting the forklift engine.

Cold Start Procedures (Deutz/Kubota)

Instructions for starting the engine in cold weather for both Deutz and Kubota engines.

Warm Start Procedure

Procedure for starting the engine when it is already warm.

Jump Starting Procedure

Detailed steps and safety precautions for jump starting the forklift battery.

Operation Controls and Safety

Motion Pedal Operation

How to use the motion pedal for forward, reverse, and neutral control.

Seat Belt/Brake Interlock

Important note on seat belt fastening for brake release and tip prevention.

Parking Brake Engagement

Information on the forklift's response to the motion pedal when the parking brake is engaged.

3WD and Trac-Loc Switch

Explanation of the 3WD and Trac-Loc switch functions.

Lift Control Operation

How to operate the lift control for raising and lowering forks.

Steering Wheel Operation

Guidance on using the steering wheel for directional control.

Safety Signs and Warnings

Understanding key safety signs and warnings for forklift operation.

Tilt Control Operation

How to operate the tilt control for mast forward and backward movement.

Side Shifter Control Operation

How to operate the optional side shifter for fork lateral movement.

General Operation Safety Signs

Understanding main warnings, no riders, and body safety signs.

Load Handling Procedures

Procedures for picking up, depositing, and traveling with loads.

Carriage Control Operation

How to operate the carriage control for mast forward/backward movement.

Picking Up Load (Mast Extended)

Procedure for picking up a load with the mast extended.

Traveling Loaded

Safety guidelines for traveling with a load.

Optional Features and Operations

Description and uses of optional features like double reach and load arms.

Traveling Empty

Safety guidelines for traveling with the forklift unloaded.

Picking Up Load (Mast Retracted)

Procedure for picking up a load with the mast retracted.

Grade and Obstacle Navigation

Guidelines for operating on grades and around obstacles.

Moving A Disabled Forklift

Releasing the Brake

Procedure for releasing the drive hub brake for towing.

Towing a Forklift Procedure

Instructions for safely towing a disabled forklift with a tow vehicle.

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