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Princeton PIGGY BACK PB65 User Manual

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11/2002
625-242
OPERATOR’S
MANUAL
PRINCETON PIGGY BACK OPERATOR’S MANUAL
PIGGY BACK
®
PB50/PB65
You must read and understand this
manual before operating the forklift.
Keep this manual with the forklift.
NEED HELP
?
If you have a question on the operation of
this unit...
Or
If you have a problem on this or any other
Princeton product...
Contact your local dealer.
A comprehensive dealer listing is
available at www.piggy-back.com
Or call
Princeton Delivery Systems
1-800-331-5851
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Princeton PIGGY BACK PB65 Specifications

General IconGeneral
ModelPIGGY BACK PB65
CategoryTractor
Fuel TypeDiesel
Horsepower65 hp
Weight4850 lbs
TypeCompact Utility Tractor

Summary

OPERATOR'S MANUAL

Seat Belt Safety Supplement

Maintenance Guidelines

Procedures for inspecting and maintaining seat belts for safety.

Important Facts About Seat Belts

Key information regarding seat belt inspection and replacement.

Specifications

Engine Oil and Fuel Requirements

Details on engine oil types and diesel fuel specifications.

Cold Weather Starting

Instructions for starting the engine in cold temperatures.

Introduction

To Forklift Owners

ASME Safety Standards

Overview of ASME standards for forklift safety and operation.

Operator Training

Emphasis on the importance of adequate operator training for safety.

To Forklift Operators

Fuel Specifications

Approved diesel fuel specifications and winter-grade mixing.

How To Use This Manual

Fluid Capacities

Specifications for hydraulic and engine oil fluid capacities.

Safety Signal Words

Understanding Signal Words

Definitions and meanings of DANGER, WARNING, and CAUTION signals.

Lubrication

Service Positions

Procedures for placing the forklift in engine off and engine running service modes.

Filtration Information

Details on the PB Series suction boost filter and its indicator light.

Lubrication Points

Grease Fittings

Locations and types of grease fittings for lubrication.

Mast Chains and Side Shift Blocks

Lubrication points for mast chains and side shift blocks.

Jacking and Blocking

Front Jacking Procedure

Steps for safely jacking the forklift from the front.

Rear Jacking Procedure

Steps for safely jacking the forklift from the rear.

General Safety Practices

Do and Do Not

Essential safety rules for operating the forklift.

Inspection and Stability

Daily inspection requirements and factors affecting forklift stability.

Inspection

Mast and Control Inspection

Detailed checks for mast and control system operation.

Forklift Safety Rules

General safety rules for operation, load handling, and environment.

Operators Safety Rules and Practices

Operator Responsibilities

Key duties and responsibilities of the forklift operator.

Traveling and Load Handling

Safe practices for traveling and handling loads.

Inspection with Engine Off

Safety Devices and Frame Check

Inspection of warning devices, frame, tires, and controls.

Slopes and Accidents

Precautions for operating on slopes and reporting accidents.

Forklift Description

Component Identification

Visual identification of key forklift components like filters and pedals.

Moving A Disabled Forklift

Releasing the Brake

Procedure for releasing the drive hub brake for towing.

Towing Procedure

Instructions on how to tow a disabled forklift safely.

Transport-EASY HITCH

Transporting the Forklift

Steps for lowering and attaching the forklift for transport.

Forklift Components

Identification of various forklift parts and controls.

Forklift Controls

Control Panel Layout

Explanation of the warning lights, circuit breakers, and key switch.

Transport-EASY HITCH

Attaching to Transport Vehicle

Steps for tilting the mast and raising the forklift for transport.

Dismounting the Forklift

Disconnecting Components

Procedure for disconnecting safety chains, electrical connectors, and pins.

Starting the Forklift

Before Starting Checks

Essential checks to perform before starting the engine.

Cold and Warm Starts

Specific instructions for starting the engine in different temperature conditions.

Jump Starting Procedures

Battery Safety Warnings

Critical safety precautions when working with batteries.

Booster Cable Connections

Correct order for connecting and disconnecting booster cables.

Transport Vehicle Checks

Pre-Drive Checks

Checks for lights, chains, and hitch pins before driving.

Transport-EASY HITCH

Retracting and Shutting Down

Steps for retracting the carriage and shutting down the forklift.

Operation - Motion Pedal

Motion Pedal Function

How the motion pedal controls speed and direction.

Seat Belt Interlock

Information on the seat belt and brake interlock system.

Operation - Drive System

3WD and Trac-Loc Switch

Functionality of the 3WD and Trac-Loc drive system.

Trac-Loc Usage

When and how to use Trac-Loc for slippery conditions.

Transport-EASY HITCH

Securing for Transport

Steps for driving the forklift into supports and tilting the mast.

Operation - Steering

Steering Wheel Control

How to operate the steering wheel for turning.

Transport-EASY HITCH

Mounting to Transport Vehicle

Steps for mounting the forklift onto the transport vehicle.

Operation - Lift Control

Lift Control Function

How to operate the lift control for raising and lowering forks.

Easy Hitch Mounting System

System Components

List of components that make up the Easy Hitch mounting system.

Safety Signs and Precautions

General Safety Warnings

Key safety signs and warnings for operation.

Operation - Tilt Control

Tilt Control Function

How to operate the tilt control for mast tilt.

Operation - Side Shifter

Side Shifter Control

How to operate the optional side shifter control.

Safety Signs and Warnings

Specific Safety Alerts

Alerts regarding standing near forks, cylinders, and riders.

Operation - Traveling Empty

Grade and Obstacle Awareness

Precautions for traveling on grades and around obstacles.

Depositing Loads

Procedures for depositing loads with mast retracted or extended.

Operation - Scissor Control

Scissor Control Function

How to operate the optional scissor control.

Operation - Carriage Control

Carriage Control Function

How to operate the carriage control for mast movement.

Picking Up Loads

Load Pickup Procedures

Steps for picking up loads with mast extended or retracted.

Traveling Loaded

Safety practices for traveling with a load.

Picking Up Loads

Mast Retracted Pickup

Procedure for picking up loads with the mast retracted.

Load Arms Option

Load Arm Operation

Instructions for lowering, raising, and mounting load arms.

Double Reach Option

General Use and Capacity

Overview of the double reach option and its load capacities.

Free Lifting and Unloading

Procedures for free lifting and one-side truck unloading.

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