Pro-Logix PL4050 - User Manual

Operator’s Manual
Battery Charger Model No. PL4050
Part No. 141-450-000
Failure to follow instructions may cause
damage or explosion, always shield eyes.
Read entire instruction manual before use.
WARNING
This product can expose you to chemicals, including
Vinyl-Chloride, Styrene and Acrylonitrile, which are
known to the State of California to cause cancer.
For more information go to www.P65Warnings.ca.gov.
WARNING

Summary

Important Safety Instructions

General Safety Guidelines

Read and follow all safety instructions to reduce the risk of accident.

Hazardous Conditions and Materials

Precautions for explosive gases, sparks, battery acid, and working near moving parts.

Operational Safety Rules

Charger, Cord, and Extension Safety

Guidelines for safe charger use, cord handling, and extension cord specifications.

Battery Explosion Prevention

Precautions to prevent battery explosions from gases, sparks, and short circuits.

Personal Precautions

Safety When Working with Batteries

Protective measures for eyes, skin, clothing, and preventing tool-related sparks.

Proper Battery Charger Use

Guidance on correct battery types, avoiding frozen batteries, and preventing damage.

Preparation for Charging

Preparing the Battery

Steps for preparing a battery, including cleaning terminals and checking fluid levels.

Charger Placement and Ventilation

Recommendations for locating the charger away from the battery and ensuring adequate ventilation.

Connection Safety Procedures

Safety measures for connecting and disconnecting charger clips to prevent sparks and explosion.

Charging Procedures

Charging In-Vehicle Battery

Detailed steps for charging a battery while it remains installed in a vehicle.

Charging Battery Outside Vehicle

Instructions for safely charging a battery that has been removed from the vehicle.

Operating Instructions

Battery Charging Settings

Explanation of independent output channels, LEDs, and standby mode indicators.

Starting and Stopping Charging

Steps to initiate, pause, and complete the charging process using the START/STOP button.

Charge Complete Indicator

Information on the green LED indicating a full charge and power save mode.

Charging Process and Feedback

Multi-Phase Charging Process

Overview of the seven-phase charging cycle, including Energizing and Absorption.

Battery Maintenance and Features

Details on Resting, Exercising, and additional features like battery type compatibility.

Protection and Configuration

Fault Protection Systems

Explanation of Reverse Polarity, Battery Fault, and Short Circuit protection.

Selecting Battery Type

Guidance on choosing the correct battery type setting for optimal charging.

Accessory Leads and Cords

Information on standard and optional accessory leads and extension cords.

Care, Warranty, and Service

Charger Care and Maintenance

Instructions for cleaning and maintaining the charger to ensure longevity.

Warranty and Service Information

Details of the limited warranty and procedures for obtaining service or support.

Pro-Logix PL4050 Specifications

General

Input Voltage	120 VAC
Microprocessor Controlled	Yes
Automatic Voltage Detection	Yes
Reverse Hook-Up Protection	Yes
Overcharge Protection	Yes
Display Type	LCD
Battery Type	AGM, Gel