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Pro-Weld ARC 656-575 VERSION User Manual

Pro-Weld ARC 656-575 VERSION
18 pages
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OPERATION/MAINTENANCE
MANUAL
575 VERSION
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Pro-Weld ARC 656-575 VERSION Specifications

General IconGeneral
BrandPro-Weld
ModelARC 656-575 VERSION
CategoryWelding System
LanguageEnglish

Summary

Introduction and Unit Setup

Product Introduction

Provides an overview of the stud welding equipment and its capabilities for efficient service.

Warranty Information

Details the warranty period for components, capacitors, and circuit boards, including claim conditions.

Unpacking Your Unit

Provides instructions on how to receive and inspect the welding unit for physical damage upon delivery.

Safety Precautions

Personal Safety Precautions

Outlines critical safety measures for personal protection during operation, including electrical safety and protective gear.

Power Supply Safety Precautions

Details safety measures for connecting, installing, servicing, and operating the power supply.

General Hazard Identification

Covers hazards from arc rays, fire, explosion, flying metal, gas, hot parts, magnetic fields, noise, and cylinders.

Installation and Operational Hazards

Details hazards for installation, operation, and maintenance, including fire, falling units, overheating, static, moving parts, and wire.

Principal Safety Standards

Lists key safety standards and codes relevant to welding and cutting operations.

EMF Information

Discusses electromagnetic field (EMF) information and considerations during welding operations.

General Description and Setup

The Stud Welding Process

Explains stud welding as a time-saving tool for semi-automatic arc welding of studs to base material.

The Stud Welding Unit

Describes the ARC-656 as a compact, lightweight stud welding power supply with adjustable weld time.

Electrical Input Requirements

Details the voltage and phase requirements for operating the welding power source.

Control Panel and Weld Gun

Control Panel Description

Details the ON-OFF power switch, weld time adjustment, and indicators like Trigger and Fault LEDs.

Weld Gun Setup: Plunge Length

Provides instructions for setting the chuck, ferrule grip, and adjusting the foot for proper stud centering.

Checking Gun Lift

Explains how to measure and adjust the gun's lift cycle for optimal weld results.

Power Source Setup and Weld Testing

Connections and Settings

Guides on connecting ground and weld cables, plugging in the control cable, and setting weld time.

Weld Test and Inspection

Describes methods for testing weld quality, including bend tests, torque tests, and visual inspection.

Maintenance and Troubleshooting

Weld Cable Inspection

Details monthly inspection of weld cables for breaks in insulation and connection integrity.

Internal Cleaning

Provides guidelines for cleaning dust and dirt from the inside of the welding power source.

Troubleshooting Guide

Lists common operational problems, possible causes, and recommended actions for resolution.

Parts List

External Parts Identification

Lists and identifies external components of the ARC-656 with corresponding part numbers.

Internal Components Identification

Lists and identifies internal components of the ARC-656 with corresponding part numbers.

Weld Control PCB Diagram

Provides a schematic diagram of the Weld Control Printed Circuit Board (PCB) with component labels.

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