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Ultromat AF Series
ProMinent Ultromat AF Series User Manual
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Ultromat
®
AF and ATF
with Terminal Boxes and Pressure Sensor
Assembly and operating instructions
A0542
Original operating instructions (2006/42/EC)
Part No. 986104
BA UL 019 06/10 EN
Please carefully read these operating instructions before use! · Do not discard!
The operator shall be liable for any damage caused by installation or operating errors!
Technical changes reserved.
2
Table of Contents
Default Chapter
3
Table of Contents
3
1 Ultromat® Product Identification
5
Ultromat ® AF with Pressure Sensor Product Identifi- Cation
5
Ultromat ® ATF with Pressure Sensor Product Identifi- Cation
5
Front View Ultromat ® AF/ATF with Pressure Sensor
5
Plan View Ultromat ® AF/ATF with Pressure Sensor
6
About this Product
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2 Safety Chapter
7
Explanation of the Safety Information
7
Correct and Proper Use
8
Users' Qualifications
9
Information in the Event of an Emergency
10
Description and Testing of the Safety Equipment
10
Ultromat ® Safety Information
11
Sound Pressure Level
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3 Transport and Storage of the System
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4 Information on the System
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Application
13
Design
13
System Dimensions
13
5 Design and Function
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Three-Chamber Reservoir
16
Flush Fitting
16
Dry Material Feeder (ATF Only)
16
Agitators
17
Power Socket for the Connection of a Conveyor (Only ATF)
17
Terminal Box
17
Crane Lifting Lugs
17
Ultromat ® Options
17
Agitator for Chamber 3 (Agitator 3)
17
Overflow Protection for the Ultromat
17
Vibrator
17
Discharge Pipework
18
6 Assembly and Installation
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Assembly
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Installation - Hydraulic
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Installation - Electrical
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7 Controller
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Terminal Boxes AF/ATF
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8 Commissioning
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Assembly, Preparatory Work
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Settings for Commissioning
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Water Supply Setting
22
Calibrating the Dry Material Feeder
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Adjusting the Concentration
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Adjusting the Concentration of the Polymer Solu- Tion in the Ultromat ® AF / ATF
23
Adjusting the Capacitive Sensor
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Operation of the System
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9 Operation of the System
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Prerequisites for Correct and Proper Operation
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Feeding the Dry Material Feeder with Powdered Polymer (ATF)
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Behaviour When Switching on Mains Power and in the Event of Mains Power Failure
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Decommissioning
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Disposal
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10 Incorrect Operation of the System
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11 Troubleshooting
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Unspecified Malfunctions
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Sensors
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12 Maintenance
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Dry Material Feeder
30
Cleaning the Screen Insert in the Pressure Reducer
30
Dismantling the Cover of an Inspection Opening
30
Cleaning the Surface of the Ultromat
30
13 Spare Parts and Accessories
31
14 Appendix
32
15 EC Declaration of Conformity
34
16 Commissioning Report
35
17 Index
36
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ProMinent Ultromat AF Series Specifications
General
Brand
ProMinent
Model
Ultromat AF Series
Category
Industrial Equipment
Language
English
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