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ProMinent Ultromat ULFa Series User Manual
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Ultromat
®
ULFa
Continuous Flow System
Assembly and operating instructions
A0777
Original operating instructions (2006/42/EC)
Part no. 985956
BA UL 031 11/13 EN
Please carefully read these operating instructions before use! · Do not discard!
The operator shall be liable for any damage caused by installation or operating errors!
Technical changes reserved.
2
Table of Contents
Default Chapter
3
Table of Contents
3
1 Product Identification
6
Identity Code Ulfa
6
2 Safety and Responsibility
9
Explanation of the Safety Information
9
Correct and Proper Use
10
Users' Qualifications
11
Ultromat ® Safety Information
11
Description and Testing of Safety Equipment
13
Sound Pressure Level
14
3 Transporting and Storing the System
15
4 Information on the System
16
Design
16
Technical Data
16
5 Design and Function
19
System Construction
19
Description of the Component Assemblies
19
Three-Chamber Storage Tank
20
Crane Lifting Lugs
20
Water Fitting with Flush Fitting
20
Powder Feeder
22
Vibrator
22
Stirrers
22
Control Cabinet
23
Power Socket for Connection of a Powder Feeder Device
23
Concentrate Piping
23
Evaluation of the Lack of Water State for the Redilution Unit
23
Empty Signal for Concentrate Tank
24
Dosing Monitor for Liquid Concentrate
24
Top Hopper 50 L, 75 L and 100 L
24
Powder Feeder Device for Automatic Refilling
24
6 Assembly and Installation
25
Assembly
25
Installation, Hydraulic
25
Installation, Electrical
26
Mains Power Connection
26
Adjusting the Capacitive Sensors
27
7 Operation of the Sinamics G110 Frequency Converter
28
Function of the Operating Elements
28
Adjustment of the Frequency Converter
29
8 Setting the Additional Components
31
Adjusting the Capacitive Sensor
31
Setting the Sigma (Factory Settings)
31
9 General Notes on Operation
33
Operating Menu Ulfa
34
Start Screen
36
Operating Mode Change
36
User Administration
38
User Groups
38
Login
39
Entering Values on the Touch Panel
40
Selecting the Dosing Product
41
Remote Operation
42
Jump to the Archive [F3]
42
Level Display
43
Water Supply
44
Redilution
44
Operating Mode MANUAL
44
10 Operating Menu [F2]
46
Parameters
46
Parameter [WATER]
47
Parameter [Stirrer]
48
Parameter [Powder]
49
Parameter [Liquid]
50
Parameters [Level]
51
Calibration
52
Calibration Powder
52
Calibration Liquid Concentrate
53
Calibration Flow Monitor ("Spectra" Only)
54
Calibration Water
55
System
56
Changing the Language
57
Setting Date and Time
57
Touch Panel
58
Concentration
59
Information
60
Ultromat Identity Code
60
Software Version
61
Service
62
11 Operation of the System
66
Normal Mode
66
Prerequisites for Correct and Proper Operation
66
Refilling the Feed Hopper with Powdered Polymer
66
Refilling the Concentrate Storage Tank with Liquid Polymer
66
Behaviour When Switching on Mains Power and in the Event of Mains Power Failure
67
Decommissioning
67
Disposal of Used Parts
68
12 Incorrect Operation of the System
69
13 Commissioning
70
14 Maintenance
71
Inspect the Powder Feeder and Wetting Apparatus
71
Cleaning the Filter Insert in the Pressure Reducer
71
Checking and Cleaning the Solenoid Valve
71
Remove the Flow Meter (Turbodos) and Test
72
Removing the Cover of an Inspection Opening
72
Cleaning the Surface of the Storage Tank
72
15 Fault Messages
73
Troubleshooting
73
General Notes on Fault Messages
74
Faults - Cause - Remedy
74
16 Systems / Data Sheets
77
Logical States
77
Commissioning Report
81
Lubricating Plan
82
Control Sequence
82
EC Declaration of Conformity for Machinery
83
17 Index
84
4
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ProMinent Ultromat ULFa Series Specifications
General
Brand
ProMinent
Model
Ultromat ULFa Series
Category
Industrial Equipment
Language
English
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