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Indicates an imminently hazardous situation that, if not avoided, will result in death or serious injury.
Indicates a potentially hazardous situation that, if not avoided, could result in death or serious injury.
Indicates a potentially hazardous situation that, if not avoided, may result in minor or moderate injury.
Indicates important information which, if not followed, may cause damage to equipment.
Read and follow all warnings before operation to avoid personal injury or property damage.
Attach leveler to hoist, then attach brackets to engine head bolts or suitable position.
Adjust chains, balance engine, and follow service manual for removal procedure.
Secure engine to a stand; never leave it hanging from the lifting device.
Visually inspect for cracks, welds, or missing/damaged parts before each use.
Do not modify the product due to potential hazards associated with misuse.
Periodically lubricate bushings and threaded shaft for smooth operation.
The 3/4 Ton Engine Leveler, Stock Number W41036, is a specialized tool designed to facilitate the safe and controlled removal and installation of vehicle engines. This owner's manual provides crucial information for its proper operation, maintenance, and safety, emphasizing that failure to adhere to these guidelines can result in serious personal injury, property damage, and void the warranty.
The primary function of the engine leveler is to provide a stable and adjustable connection between a vehicle engine and a lifting device, such as a crane or overhead hoist. It allows for precise manipulation of the engine's angle and balance during removal from or installation into a vehicle's engine compartment. This adjustability is critical for navigating tight spaces and ensuring the engine is positioned correctly for mounting. The leveler is designed to handle engines weighing up to its specified capacity, ensuring that the engine remains balanced and secure throughout the lifting process. Its robust construction, featuring angled brackets and multiple mounting positions, allows for a secure attachment to various points on an engine, adapting to different engine designs and configurations.
Operating the engine leveler requires careful adherence to a set of instructions to ensure safety and efficiency. Before any operation, users are strongly cautioned to read, understand, and follow all instructions and warnings provided in the manual. This includes understanding the various safety signal words—DANGER, WARNING, CAUTION, and NOTE—which highlight different levels of potential hazards.
The leveler is designed to be used in conjunction with a crane or overhead hoist that has a load capacity of at least 1 ton (2,000 lbs). It is imperative that the lifting device is used on a hard, level surface capable of sustaining the combined load of the engine and the leveler. Overloading the engine leveler beyond its specified capacity is strictly prohibited, as it can lead to damage or failure of the tool, posing significant risks.
The operational sequence begins by attaching the engine leveler to the crane or overhead hoist. Subsequently, the angled brackets of the leveler are attached to suitable points on the engine, such as head bolts or intake manifold. The manual stresses the importance of ensuring that the bolts used are long enough to thread into the engine block to a depth of at least 1/2 inch and that all connections are tight before proceeding. This secure attachment is fundamental to preventing accidental disengagement during lifting.
Once attached, the engine leveler is raised just enough to remove any slack from the chains. If necessary, the chains should be lowered and adjusted to achieve proper tension. The next critical step involves raising the engine slightly to check its balance. The leveler features an adjustment handle that allows the user to fine-tune the engine's balance. By turning this handle, the angle of the engine can be adjusted, ensuring it remains level or at the desired tilt for maneuvering. This feature is particularly useful when navigating the engine through the confined space of the engine compartment.
When removing or installing an engine, users are advised to refer to the vehicle manufacturer's approved service manual for specific engine removal and installation procedures. The process of raising or lowering the engine should be performed slowly and smoothly, using the adjustment handle to guide the engine up and out of, or into, the compartment. This controlled movement minimizes the risk of accidental swinging or loss of the load.
A crucial safety warning emphasizes that the boom and load must be in the lowest possible position before moving the entire assembly. Furthermore, a suspended load should never be left unattended, and working under a suspended load is strictly prohibited. Once the engine is removed, it should be secured to an engine stand or another suitable stand configuration, never left hanging from the lifting device.
Proper maintenance is essential for ensuring the longevity and safe operation of the engine leveler. The manual outlines a few key maintenance practices that users should follow.
Firstly, a visual inspection of the engine leveler should be conducted before each use. This inspection should focus on checking for any signs of cracks, cracked welds, or missing and/or damaged parts. Any engine leveler that appears to be damaged in any way must be immediately removed from service to prevent potential hazards. This proactive approach to inspection helps identify and address issues before they can lead to failure during operation.
Secondly, the manual explicitly states that no modifications should be made to the product. This warning is critical because of the inherent hazards associated with the misuse of this type of equipment. Any alteration to the original design or components could compromise the tool's structural integrity and safety features, potentially leading to catastrophic failure and voiding the warranty.
Thirdly, periodic lubrication of the engine leveler is recommended to ensure smooth operation. Specifically, grease should be applied to the bushings and the threaded shaft. These moving parts are subject to wear and friction during operation, and regular lubrication helps reduce this wear, ensures the adjustment mechanism operates smoothly, and extends the overall lifespan of the tool.
By adhering to these usage and maintenance guidelines, users can ensure the safe, effective, and reliable performance of the 3/4 Ton Engine Leveler, protecting both themselves and their equipment. The comprehensive instructions underscore the manufacturer's commitment to user safety and product durability.
General| Laser Class | Class II |
|---|---|
| Wavelength | 635nm |
| Self-Leveling Range | ±4° |
| Protection Rating | IP54 |
| Working Range | 30m (with detector) |
| Battery Type | AA |
| Power Supply | 4 x AA batteries |
