Puch murray - User Manual

82 pages

Save Page as PDF

To Next Page

Main Page

Contents2
Lubrication and Maintenance3
Lubrication & Maintenance Chart4
Routine Maintenance Schedule4
Lubrication5
Changing Gearbox Oil5
Cleaning and Oilin the Chains5
Maintenance5
Decarbonizing the Engine6
Cylinder Head and Piston Crown6
Exhaust Port6
Cleaning the Muffler6
Cleaning the Air Cleaner7
Cleaning the Fuel Valve and Line7
Cleaning the Carburetor7
Cleaning the Main Jet, Needle Jet and Float Chamber7
Carburetor Adjustment8
Idle Adjustment8
Throttle Cable Adjustment8
Exploded View of the Carburetor8
Checking the Ignition System9
Ignition Timing9
Contact Breaking Point Gap9
Adjusting the Starting Lever9
Checking the Brakes10
Front Brake10
Rear Brake10
Front Wheel Removal10
Rear Wheel Removal11
Replacing Headlight11
Replacing Rear Light Bulb and Stop Light Bulb11
Tire Removal12
Tire Installation12
Engine, Clutch, Reduction Gear13
Special Tools14
Large Kit14
Technical Data15
Weights and Dimensions16
Electrical Equipment16
Performance and Consumption16
Fuel Consumption16
Speed Automatic-Engine17
Remove Engine18
Engine Removal18
Dismantle Engine20
Crankshaft26
Big-End Bearing Clearance26
Connecting Rod Alignment26
Crankshaft-Testing, Balancing and Centering28
Wrist Pin-Piston-Cylinder30
Small End Bushing30
Replacing Small End Bushing30
Sorting Table31
Piston-Cylinder31
Cylinder32
Alu-Cylinder Sorting Table32
Assembling Crankshaft33
Clutch-Assembling34
Engine Assembling37
Engine Installation41
Clutch Shaft Removal & Assembly43
Clutch Lever and Shaft43
Troubleshooting44
Engine Won't Start44
No Spark44
Engine Kicks Back and Backfires44
Low Speed Miss45
High Speed Miss45
Engine Seizes45
Vibrates Excessively or Runs Rough and Smokes45
Fuel System and Carburetor47
Carburetor Operation Troubleshooting Tips48
Troubleshooting Fuel System and Carburetion51
Electrical System53
Elecrtical Equipment55
Flywheel Magneto55
Ignition Function55
Lighting Function56
Breaker Points57
Breaker Points Gap57
Adjusting Breaker Points57
Replacing the Breaker Points57
Necessary for Proper Adjustment58
Fitting New Flywheel59
Adjust Ignition Timing with Unmarked Flywheel59
Ignition System Troubleshooting Suggestions60
Frame, Fork Assembly and Rear Swing Arms61
Rear Swing Arm62
Shock Absorbers62
Checking the Swing Arm63
Fitting the Swing Arm63
Front Fork64
Dismantle Front Fork64
Spring Dimensions64
Head Bearing Adjustment66
Adjusting the Headlight66
Frame and Fork Assembly67
Wheels, Hubs and Brakes69
Rear Wheel Brakes70
Rear Wheel Chain Adjustment70
Rear Brake Lever Adjustment70
Front Brake Shoe Inspection71
Brake Shoe Replacement71
Hubs72
Hub Bearings72
Front Hub72
Rear Hub Dismantling72
Idler Gear - Drive Sprocket73
Trueing Wheel74
Torque Reading76
Torque Indicating Wrenches76
Recommendation for Proper Usage76
What Is Torque?76
Torque Specifications77
Tightening Specifications77
Engine Unit77
Assembly Tolerances78
Piston78
Metric Conversion Table79
Millimeters to Inches79
Index81

Need help?

Do you have a question about the Puch murray and is the answer not in the manual?

Puch murray Specifications

General

Brand	Puch
Model	murray
Category	Scooter
Language	English

Related product manuals

Puch murray - User Manual

Table of Contents

Puch murray Specifications

Related product manuals