Puch Maxi 50 User Manual

Name: Puch Maxi 50
Brand: Puch
Rating: 4 (1 reviews)

151 pages

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Contents1
Lubrication and Maintenance2
Routine Maintenance Schedule2
Changing Gearbox Oil3
Cleaning and Oiling the Chains3
Kickstand Lubrication3
Checking Spark Plugs3
Decarbonizing the Engine4
Exhaust Port4
Cleaning the Muffler4
Cleaning the Air Cleaner5
Cleaning the Carburetor5
Carburetor Adjustment6
Idle Adjustment6
Throttle Cable Adjustment6
Exploded View of the Carburetor6
Checking the Ignition System7
Ignition Timing7
Breaker Point Gap7
Adjusting the Starting Lever7
Checking the Brakes8
Front Brake8
Rear Brake8
Front Wheel Removal8
Rear Wheel Removal9
Replacing Headlight9
Replacing Rear Light Bulb and Stop Light Bulb9
Tire Removal10
Tire Installation10
Exploded Engine View11
Special Tools16
Torque Specification18
Engine Torque Specification18
Frame Torque Specification18
Remove Engine19
Engine Removal19
Disconnect Starter Cable21
1-Speed Automatic21
2-Speed Automatic21
Dismantle Engine - 1 Speed25
Crankshaft31
Checking Crankshaft by Sight31
Connecting Rod Alignment31
Crankshaft-Testing, Balancing and Centering33
Piston - Cylinder37
Magnum Sorting Table37
Alu-Cylinder Sorting Table37
Hi Torque Cylinder Sorting Table37
Measuring the Cylinder38
Measuring Procedure38
Assembling Crankshaft39
Automatic40
Install Engine - 1 Speed51
Carburetor53
Dismantle Engine - 2 Speed55
Engine with Oil Pump Magnum MK II61
Dismantle Oil Pump Drive62
Assemble Oil Pump Drive63
Assemble Engine - 2 Speed64
Right Hand Crankcase Half65
Install Crankshaft65
Oil Tank - Fuel Tank80
Front Fork81
Dismantle Front Fork81
Hydraulic Front Fork87
Idler Sprocket97
Drive Sprocket97
Spoking Wheel98
Front Wheel98
Installing Spokes into Hub99
Rear Wheel100
Balancing101
Wheel Trueing101
Electrical Equipment102
Flywheel Magneto102
Ignition Function102
Lighting Function103
Breaker Points Gap104
Adjusting Breaker Points105
Replacing the Breaker Points105
Tire Fitting108
Tire Changing Schematic108
Troubleshooting109
Engine Does Not Start or Is Hard to Start109
Malfunctions in Lighting Circuits111
Other Common Complaints111
Inoperative Taillight111
Inoperative Stop Light111
The Headlight Circuit112
Poor Performance113
Excessive Smoking113
Engine Racing or no Idle113
Wiring Diagram114
Spark Plug Conversion Table120
Metric Conversion Table121
Millimeters to Inches121
Index123

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Puch Maxi 50 Specifications

General

Brand	Puch
Model	Maxi 50
Category	Scooter
Language	English

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