PURPLE LEAF ZY05PRG1117-733A

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Summary

Pergola Assembly Manual

Safety and Preparation Guidelines

Essential safety warnings, cautions, and preparation advice before assembly.

Component Identification

Detailed list of all parts and hardware required for assembly.

Step-by-Step Assembly Instructions

Step 01: Base Post Assembly

Instructions for assembling the base posts and feet.

Step 02: Post and Top Plate Assembly

Instructions for attaching top plates to base posts.

Step 03: Post Fastener Insertion

Inserting fasteners into pre-drilled post holes.

Step 04: Horizontal Beam Connection

Connecting horizontal beams to each other.

Step 05: Support Bracket Attachment

Attaching support brackets to horizontal beams.

Step 06: Beam to Post Connection

Connecting horizontal beams to the main posts.

Step 07: Additional Beam Assembly

Instructions for connecting further horizontal beams.

Step 08: First Rail System Installation

Installing the first set of rail components (C1).

Step 09: Second Rail System Installation

Installing the second set of rail components (C2).

Step 10: Main Beam Connections

Connecting the main structural beams.

Step 11: Support Beam Connections

Attaching support beams to the structure.

Step 12: Roof Support Rail Installation

Installing the roof support rails.

Step 13: Sliding Track Preparation

Preparing the sliding track components.

Step 14: Sliding Track Installation

Installing the prepared sliding tracks.

Step 15: Shutter Mechanism Assembly

Assembling and installing the shutter mechanism.

Step 16: Roof Slat Installation

Installing the individual roof slats.

Step 17: Roof Slat Adjustment

Adjusting the position of the roof slats.

Step 18: Support Beam Installation

Installing additional support beams (G1, G2).

Step 19: Final Roof Securing

Final securing of the roof structure components.

Product Dimensions

Overall Pergola Measurements

Detailed measurements of the assembled pergola's width, depth, and height.

Warranty Information

Product Warranty Terms and Exclusions

Information on frame and hardware warranty, limitations, and exclusions.

This document is an assembly manual for the PURPLE LEAF 1.18' × 1.57' PERGOLA, model ZY05PRG1117-733A. It provides instructions for assembling the pergola, along with warnings, cautions, a parts list, and warranty information.

Function Description:

The PURPLE LEAF pergola is an outdoor structure designed to provide shade and a defined space for relaxation or entertainment. It features a louvered roof system that can be adjusted to control sunlight and airflow, offering flexibility for various weather conditions. The manual illustrates the step-by-step process of constructing the frame, installing the louvered panels (shutters), and attaching the final decorative elements. The adjustable louver system suggests that users can manually open or close the slats to either allow sun in or create full shade, and potentially offer some protection from light rain.

Important Technical Specifications:

While detailed material specifications are not explicitly listed, the parts list indicates components made of metal (implied by the use of bolts and nuts for assembly, and the structural nature of the frame parts A1, A2, A3, B1, B2, C1, C2, D1, D2, F, G1, G2). The dimensions of the assembled pergola are provided in Step 20 and Step 21.

Overall Dimensions (approximate, from Step 20):
- Length: 211.22 inches (approx. 17.6 feet)
- Width: 138.97 inches (approx. 11.6 feet)
- Height: 90.55 inches (approx. 7.5 feet)
Internal Dimensions (approximate, from Step 20):
- Internal Length: 129.92 inches (approx. 10.8 feet)
- Internal Width: 98.81 inches (approx. 8.2 feet)
- Internal Height: 86.22 inches (approx. 7.2 feet)
Detailed Dimensions (from Step 21):
- Outer Frame Length: 141.33 inches
- Outer Frame Width: 132.44 inches
- Inner Frame Length: 127.55 inches
- Inner Frame Width: 128.74 inches
- Post Base Dimensions: 6.88 inches x 6.88 inches
- Post Height (to crossbeam): 96.45 inches
- Distance between posts (lengthwise): 97.63 inches
- Distance between posts (widthwise): 97.63 inches
- Clearance under crossbeam: 8.07 inches
- Post thickness: 5.7 inches x 5.7 inches
- Base plate dimensions: 10 x 85 (likely diameter and height in mm for the anchor, or a specific part dimension)
Hardware: The manual specifies various screws (M615, M820, M4*18), an Allen wrench (T1), a screwdriver (T2), and a wrench (T3). Silicone neutral glass glue is also listed as a customer-purchased item, suggesting it's needed for sealing or securing certain components.
Components: The pergola consists of main posts (A1, A2, A3), crossbeams (B1, B2), louvered panels (C1, C2, D1, D2, F), and various connecting plates, caps, and covers (H1, H2, J1, J2, L, M, R, G1, G2). The louvered panels are referred to as "shutters" in Step 15, indicating their adjustable nature.

Usage Features:

The primary usage feature is the adjustable louvered roof, allowing users to control sun exposure and create shade as desired. The structure is designed for outdoor use, likely in a garden, patio, or deck setting. The manual emphasizes the need for a level ground for installation and recommends placing it at least 6 feet away from obstructions like fences, garages, houses, overhanging branches, laundry lines, or electrical wires for safety. The requirement for "2 adults or more" for installation highlights that this is a multi-person assembly project, indicating the size and weight of the components.

Maintenance Features:

The manual provides general maintenance advice:

Regular Checks: "Check all bolts for tightness before use, and periodically check and tighten bolts ensure your gazebo works properly." This suggests that routine inspection and tightening of fasteners are crucial for the pergola's stability and longevity.
Cleaning: While not explicitly detailed, the use of silicone neutral glass glue for sealing implies that maintaining these seals might be part of long-term care to prevent water ingress or structural issues.
Warranty: The product comes with a 1-year warranty on frames, bolts, and nuts, covering defects in material and workmanship. This warranty does not cover damage from negligence, abuse, inappropriate installation, or exposure to chemicals (for bolts and nuts). The warranty is non-transferable and requires the original purchase order number. Purple Leaf Inc. is responsible for free replacement parts and shipping charges during the 1-year warranty period. Once a replacement item is applied, the 1-year warranty automatically expires.

Warnings and Cautions:

Retain Instructions: Keep the manual for future reference.
Read Carefully: Understand instructions before assembly.
Verify Parts: Ensure all parts and hardware are present before discarding packaging.
Assembly Personnel: 2 or more adults are recommended for installation.
Safety Precautions: Be aware that some parts may have sharp edges/corners.
Level Ground: Install on level ground.
Clearance: Maintain at least 6 feet clearance from obstructions (fences, garages, houses, branches, lines, electrical wires).
Ladder Required: A ladder is necessary for installation.
Tightening Screws: Do not fully tighten screws until the entire installation is complete.
CHOKE HAZARD: Contains small parts; keep away from children under 3 years old and pets during installation.

The manual is structured logically, starting with a comprehensive parts list, followed by detailed, illustrated step-by-step assembly instructions. Each step clearly indicates the parts and hardware required and the quantity needed. The illustrations are clear and provide visual guidance for each assembly action.