Quick GP2 1200 - User Manual

Other manuals for Quick GP2 1200

User Manual64 pages

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Summary

Information about the product

GP2 Technical Data

Provides detailed technical specifications for various GP2 models.

Installation

Installation Procedures

Outlines the step-by-step procedures for installing the windlass.

Wiring Diagram

GPSeries Connection Example

Illustrates a typical wiring connection for the GPSeries windlass with accessories.

Cautions & Use

General Safety Cautions

Provides crucial safety warnings and general cautions for operating the windlass.

The Quick GP Series is a range of horizontal windlasses designed for marine applications, specifically for handling rope and chain on a single gypsy. These windlasses are manufactured by Quick S.p.A., an Italian company specializing in nautical equipment. The manual, identified as REV 000A and dated March 2023, provides comprehensive installation and user instructions.

Function Description

The primary function of the GP Series windlasses is to weigh (retrieve) and cast (deploy) anchors. They are designed to operate with both rope and chain, utilizing a single gypsy for this purpose. The windlasses are not intended for any other type of operation and are not designed to support loads generated in extreme weather conditions such as storms. For anchor retrieval, it is recommended to switch on the boat's engine to assist the windlass. The product can be operated from a position where the work area is visible, and it should always be deactivated when not in use.

Important Technical Specifications

The GP Series includes several models, categorized by their power output and features:

GP2 500: 150 W motor, 12 V.
- Maximum instantaneous pull: 220 kg (485.0 lb).
- Maximum work load: 70 kg (154.3 lb).
- Work load: 35 kg (77.2 lb).
- Current consumption at work load: 29 A.
- Maximum recovery speed: 38.9 m/min (83.7 ft/min).
- Recovery speed at work load: 28.5 m/min (33.8 ft/min).
- Minimum motor cable cross section: 4 mm² (AWG 12).
- Circuit breaker: 40 A.
- Weight (without drum): 6 kg (13.2 lb).
GP2 1200 (D / FF): 250 W motor, 12 V.
- Maximum instantaneous pull: 550 kg (1212.5 lb).
- Maximum work load: 170 kg (374.8 lb).
- Work load: 50 kg (110.2 lb).
- Current consumption at work load: 35 A.
- Maximum recovery speed: 31.2 m/min (102.4 ft/min).
- Recovery speed at work load: 25.1 m/min (82.3 ft/min).
- Minimum motor cable cross section: 10 mm² (AWG 7).
- Circuit breaker: 50 A.
- Weight (without drum): 8 kg (17.6 lb).
- Weight (with drum): 9 kg (19.8 lb).
- Weight (Free Fall model): 10.9 kg (24.0 lb).
GP2 1500 (D / FF): 500 W motor, 12 V.
- Maximum instantaneous pull: 680 kg (1499.0 lb).
- Maximum work load: 250 kg (551.0 lb).
- Work load: 85 kg (187.0 lb).
- Current consumption at work load: 76 A.
- Maximum recovery speed: 25.5 m/min (83.7 ft/min).
- Recovery speed at work load: 10.3 m/min (33.8 ft/min).
- Minimum motor cable cross section: 10 mm² (AWG 7).
- Circuit breaker: 80 A.
- Weight (without drum): 10.2 kg (22.4 lb).
- Weight (with drum): 11.5 kg (25.3 lb).
- Weight (Free Fall model): 10.9 kg (24.0 lb).
GP2 2000 (D / FF): 800 W motor, available in 12 V and 24 V.
- Maximum instantaneous pull: 900 kg (1984 lb).
- Maximum work load: 350 kg (772.0 lb).
- Work load: 120 kg (265.0 lb).
- Current consumption at work load: 96 A (12V), 50 A (24V).
- Maximum recovery speed: 29.6 m/min (97.1 ft/min).
- Recovery speed at work load: 20.0 m/min (65.6 ft/min) for 12V, 20.1 m/min (65.9 ft/min) for 24V.
- Minimum motor cable cross section: 16 mm² (AWG 5) for 12V, 10 mm² (AWG 7) for 24V.
- Circuit breaker: 80 A (12V), 40 A (24V).
- Weight (without drum): 10.2 kg (22.4 lb).
- Weight (with drum): 11.5 kg (25.3 lb).
- Weight (Free Fall model): 10.9 kg (24.0 lb).

All models are designed for a deck thickness of 20-40 mm (3/4" - 1" 9/16). Gypsy sizes are available for 6 mm, 7 mm - 1/4", and 8 mm - 5/16" chain, compatible with DIN 766, ISO, G4, and BBB standards. Rope sizes are generally 1/2" (12.7 mm) for 3-strand polyester rope with a Quick® system rope/chain junction.

Usage Features

Installation Requirements: Precise alignment of the windlass with the bow roller is crucial. A positive chain tilt of up to 5° is allowed, but excessive negative tilt can cause interference. The deck surface must be as parallel as possible, with compensation for any differences. Sufficient depth in the anchor locker (peak) is necessary to prevent chain jamming.
Clutch Use: The clutch links the gypsy to the main shaft. It can be disengaged by turning the handle counter-clockwise when inserted into the drum's bush or the gypsy cover. Re-engagement is achieved by turning clockwise.
Weighing the Anchor: To retrieve the anchor, ensure the clutch is engaged, remove the handle, and press the "UP" button on the control. Monitor the chain movement, especially for the last few meters, to prevent bow damage.
Casting the Anchor:
- Manually: Disengage the clutch to allow the gypsy to revolve and the chain/rope to fall. The handle can be turned counter-clockwise to slow the chain.
- Electrically: Press the "DOWN" button on the control for controlled and even unwinding.
Drum Use (for 1200/1500/2000 models): For warping operations, ensure the anchor and its line are secured. Open the clutch by turning the lever (C) at least two turns counter-clockwise from the bush (D). Remove the lever, wind the rope over the drum (at least three turns), and activate the windlass control while keeping the rope under tension. Varying tension adjusts the winding speed.
Automatic Free Fall System:
- Activation: Turn cover A until the pin B hole faces up. Cut windlass power, lock the chain with a stopper, pull knob C until pin B is fully out, ensure the clutch is engaged, release the chain, and restore power. With this system active, holding "DOWN" disengages the clutch for free fall, and holding "UP" engages it.
- Deactivation: Turn cover A until the pin B hole faces up. Cut windlass power, lock the chain, press pin B towards the gypsy center with a tool, ensure the clutch is engaged, release the chain, and restore power. When deactivated, the chain can only be lowered electrically or manually via clutch use.
Safety Precautions:
- Always stay clear of chains, ropes, and the gypsy.
- Operate the windlass from a position with a clear view of the work area.
- Ensure the electric motor is not powered when operating the windlass manually, especially if remote controls are present.
- Secure the chain with a retainer before sailing.
- Do not operate the windlass electrically with the handle inserted.
- Use a suitable power fuse/circuit breaker for motor protection.
- The reversing contactor box must be installed in a water-protected location.
- After anchoring, secure the chain to fixed points (e.g., chain stopper, bollard).
- The windlass is not a sole securing device for the anchor; the anchor must be independently secured.
- Isolate the windlass from the electrical system during navigation.
- This equipment is not for use by individuals with reduced physical, sensory, or mental capabilities, including children.

Maintenance Features

Periodic Cleaning: Quick® windlasses are made of marine-resistant materials, but it is essential to periodically remove salt deposits from external surfaces to prevent corrosion. Thoroughly wash surfaces and parts where salt can accumulate with fresh water.
Annual Disassembly and Greasing: Once a year, disassemble the gypsy and drum. This involves loosening the bush with the handle, removing the drum, top clutch cone, retaining screws for the chain stripper, the gypsy, and the bottom clutch cone. All removed parts should be cleaned to prevent corrosion, and the shaft thread and gypsy (where clutch cones rest) should be greased with marine grease.
Electrical Connections: Remove any oxide deposits from the terminals of the electric motor and the reversing contactor unit, then grease them.
Professional Service: If required, the windlass must be disassembled by qualified personnel. Ensure the motor gearbox is cold before disassembly.
Product Disposal: At the end of its life, the product must be dismantled by qualified personnel. It is forbidden to dispose of the product as domestic waste. Components should be separated for recycling or disposal according to local regulations, as some parts may contain pollutants harmful to the environment and human health.