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Quincy QR-25 Series - User Manual

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This manual contains important safety information and must be
carefully read in its entirety and understood prior to installation
by all personnel who install, operate and/or maintain this product.
On-line product registration, parts ordering and warranty information is available at www.quincycompressor.com
Manual No. 52201-107
January 2014 Edition
QR-25
®
Series
Instruction Manual

Other manuals for Quincy QR-25 Series

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Summary

SECTION 1: Safety First

General Safety Information

Important safety information and precautions for compressor operation and maintenance.

Hazard Level Definitions

Defines hazard levels (Danger, Warning, Caution) for safety alerts.

SECTION 1: Safety First (Continued)

Additional Safety Precautions

Lists additional safety rules for compressor operation and maintenance.

SECTION 1: Safety First (Continued)

Specific Hazard Alerts

Specific safety alerts regarding breathing air, oil residue, and battery cables.

Manual Revision Summary

Details updates made to the manual since the previous printing.

SECTION 2: System Dynamics

Description and Application Overview

Overview of Quincy Compressor QR-25 Series, types, and capabilities.

Principles of Compression Cycles

Explains single and two-stage compression cycles.

SECTION 2: System Dynamics (Continued)

Principles of Lubrication Systems

Describes how Quincy compressors are lubricated.

Principles of Cooling Systems

Explains how QR-25 series compressors are cooled.

Principles of Dryers & Filters

Discusses the role of dryers and filters in air systems.

Control Components Overview

Details components like Unloader Towers and Pilot Valves.

Control Versions Explained

Explains different control versions for QR-25 series compressors.

SECTION 2: System Dynamics (Continued)

Control Version P

Basic compressor with no added control features.

Control Version L

Start/stop machine with unloader towers and pressure switch.

Control Version L Variation

Variation of Control Version L with check valve.

Control Version LS

Version for continuous run applications, often for engine-driven units.

Control Version LVD

Version with manual shutoff for variable demand.

SECTION 2: System Dynamics (Continued)

Technical Specifications

Technical specifications for QR-25 Series models.

SECTION 3: Installation

Receiving Delivery Procedures

Steps for inspecting and handling compressor equipment upon arrival.

Freight Damage Reporting

Procedures for handling and reporting shipping damage.

SECTION 3: Installation (Continued)

Installation Location Guidelines

Guidelines for installing the compressor in a suitable environment.

Environmental and Safety Precautions

Warnings about operating off-level, toxic atmospheres, and noise.

SECTION 3: Installation (Continued)

Electrical Supply Requirements

Details electrical installation requirements and safety.

Overload Relay Information

Explanation and safety advice regarding overload relays.

SECTION 3: Installation (Continued)

Mounting Requirements

Crucial guidelines for mounting compressor units safely and effectively.

System Components and Drive Pulleys

Importance of quality components and drive pulley considerations.

SECTION 3: Installation (Continued)

Wiring Schematic - 3 Phase

Diagrams showing wiring for 3 phase magnetic starters.

SECTION 3: Installation (Continued)

Wiring Schematic - Single Phase

Diagrams showing wiring for single phase magnetic starters.

SECTION 3: Installation (Continued)

Safety Guards and Valves

Requirements for guards, check valves, shutoff valves, and pressure relief valves.

Induction System Requirements

Details regarding the air intake system.

SECTION 3: Installation (Continued)

Air Intake System Details

Requirements for a clean, cool, dry air supply for the compressor.

Compressed Air Discharge System

Guidelines for installing the discharge piping system.

SECTION 3: Installation (Continued)

Pneumatic Safety Devices

OSHA requirements for safety devices on hoses.

Pressure Vessel Standards

Standards for pressure vessels like receiver tanks.

SECTION 3: Installation (Continued)

Pressure Vessel Warnings and Condensation

Warnings about pressure vessels and discussion of condensation issues.

Manual Tank Drain Valve Operation

Procedures for manually draining moisture from the air tank.

SECTION 3: Installation (Continued)

Air Tank Draining and Inspection

Warnings and procedures for draining air tanks and inspection intervals.

SECTION 4: Start-Up & Operation

Pre-starting Checklist

Essential steps to perform before connecting power.

Start-Up Safety Warnings

Warnings about potential restart during service and checklist importance.

SECTION 4: Start-Up & Operation (Continued)

Detailed Pre-Start Checks

Detailed pre-start checks including tools, lubricant, alignment, and piping.

Initial Starting and Operating Procedures

Procedures for starting the compressor and initial operation checks.

Oil Pressure Adjustment

How to check and adjust oil pressure.

SECTION 4: Start-Up & Operation (Continued)

Initial Operation Monitoring

Monitoring compressor operation for the first few hours.

Daily Starting Checklist

Daily checks to ensure proper operation and safety.

SECTION 5: Maintenance & Lubrication

Stopping for Maintenance Procedures

Procedures for safely stopping the compressor for maintenance.

Maintenance Schedule Development

Importance of developing a routine maintenance schedule.

Daily Maintenance Checklist Sample

Sample checklist for daily maintenance tasks.

SECTION 5: Maintenance & Lubrication (Continued)

Suggested Maintenance Intervals

Lists recommended maintenance procedures by interval (weekly, monthly, etc.).

Lubrication Best Practices

Information on lubricant types, checks, and changes.

SECTION 5: Maintenance & Lubrication (Continued)

Lubricant Capacities and Specifications

Details on lubricant types, quantities, and viscosity.

Pulley and Sheave Alignment

Guidelines for proper pulley alignment.

SECTION 5: Maintenance & Lubrication (Continued)

Belt Tension Measurement and Adjustment

Step-by-step procedures for setting belt tension.

SECTION 5: Maintenance & Lubrication (Continued)

Pressure Switch Adjustment

How to adjust the pressure switch settings.

Reversal of Compressor Rotation

Procedures to reverse the operating direction of the compressor.

SECTION 5: Maintenance & Lubrication (Continued)

Compressor Rotation Reversal Steps

Detailed steps for reversing compressor rotation, including oil pump housing.

SECTION 5: Maintenance & Lubrication (Continued)

Pilot Valve Adjustments

Procedures for adjusting pilot valve settings.

SECTION 6: Troubleshooting

Low Discharge Pressure and Crankcase Issues

Probable causes for low discharge pressure and milky lubricant.

Vibration and Cylinder Issues

Probable causes for excessive vibration and rusty valves/cylinders.

SECTION 6: Troubleshooting (Continued)

Belt Wear, Oil Pressure, and Loading Problems

Troubleshooting for belt wear, low oil pressure, and excessive loading.

Pressure Switch and Air Receiver Issues

Causes for defective pressure switches and excessive air pressure.

Intercooler Pressure and Component Issues

Troubleshooting for intercooler pressure and other component issues.

SECTION 6: Troubleshooting (Continued)

Overheating and High Temperature Issues

Probable causes for compressor overheating and high discharge temperature.

Compressor Knocking Causes

Probable causes for compressor knocking sounds.

SECTION 6: Troubleshooting (Continued)

Lubricant Consumption and Current Draw

Causes for excessive lubricant consumption and excessive current draw.

Failure to Start and Motor Stalls

Probable causes for the compressor failing to start or motor stalling.

SECTION 7: Reference Information

Capacity Correction for Altitude

Table of correction factors for compressor capacity based on altitude.

SECTION 7: Reference Information (Continued)

Average Intercooler Pressures Table

Table of average intercooler pressures for QR-25 models.

Standard Terms and Conditions

Legal and Contractual Terms

General legal, contractual, and liability terms for compressor sales.

Warranty and Regulatory Compliance

Manufacturer's warranty terms and compliance with regulations.

Quincy QR-25 Series Specifications

General IconGeneral
BrandQuincy
ModelQR-25 Series
CategoryCompressor
LanguageEnglish

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