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Quincy QSI-140 - User Manual

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QSI-90/120/140
& QGV-20/25/30
Direct Drive Air Compressors
Instruction Manual
This manual contains important safety information and should be made available to
all personnel who operate and/or maintain this product. Carefully read this manual
before attempting to operate or perform maintenance on this equipment.
Manual No. 2012200011
December 2012 Edition
Địa ch: 365 QL 51, P. Long Bình Tân, Biên Hòa, Đồng Nai
Đin Thoi: 0888.624.124
Email: maynenkhi.az@gmail.com
Website:maynenkhia-z.com
A-Z COPM

Table of Contents

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Summary

Instruction Manual

Section I - General Information

Safety Alert Symbols

Identifies hazards and their seriousness using warning symbols.

Safety Precautions

Lists essential safety precautions to follow before and during compressor operation and maintenance.

Section II - Description

The Compression Cycle

Explains the continuous process of air compression in rotary screw compressors.

Capacity Control System

Explains how the compressor adjusts its output to match air demand.

Standard Control Lights, Indicators & Gauges

Details the meaning and function of various lights, gauges, and indicators on the control panel.

Electrical System

Covers the electrical system, including voltage, starters, and safety components like the HAT switch.

Section III - Installation

Location

Recommends ideal location criteria: level, clean, well-lit, ventilated area with sufficient clearance.

Piping Connections

Specifies requirements for piping, including materials and methods, to ensure system integrity.

Relief Valves

Explains the placement, function, and importance of pressure relief valves for system safety.

Electrical

Covers electrical supply checks, grounding, and compliance with codes.

Compressor Rotation

Details how to check and ensure correct compressor rotation to prevent damage.

Section IV - Operating Procedures

Prior to Starting

Lists critical checks and preparations required before starting the compressor for safe operation.

Starting the Compressor

Provides steps for safely starting the compressor and initial operational monitoring.

QSI Standard Controls

Explains the main display screen and control buttons for operating the compressor.

Alarm Menu and Faults

Details the alarm menu, fault codes, and their meanings for diagnosing issues.

Configuration

Allows setup of compressor-specific parameters like starter type, ramp time, and DP switches.

Run Modes

Sets the operating mode (Continuous, Auto-Dual, Networked) and auto-restart features.

Section V - Servicing

Preparing for Maintenance or Service

Outlines critical safety steps, including lockout/tagout, to perform before any maintenance.

Safety

Provides essential safety procedures and warnings for personnel performing maintenance.

Maintenance Schedule

Provides a schedule for daily, monthly, and periodic maintenance tasks based on hours or time.

Pressure Setting

Details how to adjust pressure settings for loading and unloading, and the impact of low pressure.

Section VI - Compressor Fluids

Fluid Specifications

Recommends specific synthetic fluids (QuinSyn PG, XP, Plus, F) for Quincy compressors and their applications.

Fluid Filter Maintenance

Describes the fluid filter replacement schedule and the function of the maintenance indicator.

Fluid Analysis Program

Outlines Quincy's fluid analysis service for optimizing drain intervals and machine protection.

Cleaning and Flushing Procedures

Provides detailed procedures for cleaning and flushing machines using QuinSyn Flush based on fluid type and condition.

Converting to QuinSyn PG

Instructions for converting to QuinSyn PG, including flushing requirements for different fluid types.

Converting to QuinSyn XP

Steps for converting to QuinSyn XP, detailing no-flush and flush procedures based on current fluid.

Converting to QuinSyn Plus

Procedures for converting to QuinSyn Plus, including flushing requirements for mineral oils and other QuinSyn fluids.

Sampling Procedures

Guides on preferred sample locations, filling sample bottles, and shipping for fluid analysis.

Fluid Parameters

Provides detailed parameters and acceptable ranges for compressor fluids like QuinSyn PG, XP, and Plus.

Section VII - Troubleshooting

Failure to Start Issues

Lists common causes for failure to start and their respective solutions.

Thermal Overload Tripping

Addresses issues related to thermal overload relays tripping, including excessive pressure and loose wiring.

High Temperature Issues

Troubleshoots high discharge air or fluid injection temperatures, covering cooler circulation, fluid level, and ambient conditions.

Frequent Separator Clogging

Addresses frequent clogging of the air/fluid separator due to faulty elements or operating conditions.

Inlet Valve Operation

Addresses problems with the inlet valve not opening or closing correctly based on air demand.

Unloading Issues

Troubleshoots why the compressor does not unload when there is no air demand.

Summary

Instruction Manual

Section I - General Information

Safety Alert Symbols

Identifies hazards and their seriousness using warning symbols.

Safety Precautions

Lists essential safety precautions to follow before and during compressor operation and maintenance.

Section II - Description

The Compression Cycle

Explains the continuous process of air compression in rotary screw compressors.

Capacity Control System

Explains how the compressor adjusts its output to match air demand.

Standard Control Lights, Indicators & Gauges

Details the meaning and function of various lights, gauges, and indicators on the control panel.

Electrical System

Covers the electrical system, including voltage, starters, and safety components like the HAT switch.

Section III - Installation

Location

Recommends ideal location criteria: level, clean, well-lit, ventilated area with sufficient clearance.

Piping Connections

Specifies requirements for piping, including materials and methods, to ensure system integrity.

Relief Valves

Explains the placement, function, and importance of pressure relief valves for system safety.

Electrical

Covers electrical supply checks, grounding, and compliance with codes.

Compressor Rotation

Details how to check and ensure correct compressor rotation to prevent damage.

Section IV - Operating Procedures

Prior to Starting

Lists critical checks and preparations required before starting the compressor for safe operation.

Starting the Compressor

Provides steps for safely starting the compressor and initial operational monitoring.

QSI Standard Controls

Explains the main display screen and control buttons for operating the compressor.

Alarm Menu and Faults

Details the alarm menu, fault codes, and their meanings for diagnosing issues.

Configuration

Allows setup of compressor-specific parameters like starter type, ramp time, and DP switches.

Run Modes

Sets the operating mode (Continuous, Auto-Dual, Networked) and auto-restart features.

Section V - Servicing

Preparing for Maintenance or Service

Outlines critical safety steps, including lockout/tagout, to perform before any maintenance.

Safety

Provides essential safety procedures and warnings for personnel performing maintenance.

Maintenance Schedule

Provides a schedule for daily, monthly, and periodic maintenance tasks based on hours or time.

Pressure Setting

Details how to adjust pressure settings for loading and unloading, and the impact of low pressure.

Section VI - Compressor Fluids

Fluid Specifications

Recommends specific synthetic fluids (QuinSyn PG, XP, Plus, F) for Quincy compressors and their applications.

Fluid Filter Maintenance

Describes the fluid filter replacement schedule and the function of the maintenance indicator.

Fluid Analysis Program

Outlines Quincy's fluid analysis service for optimizing drain intervals and machine protection.

Cleaning and Flushing Procedures

Provides detailed procedures for cleaning and flushing machines using QuinSyn Flush based on fluid type and condition.

Converting to QuinSyn PG

Instructions for converting to QuinSyn PG, including flushing requirements for different fluid types.

Converting to QuinSyn XP

Steps for converting to QuinSyn XP, detailing no-flush and flush procedures based on current fluid.

Converting to QuinSyn Plus

Procedures for converting to QuinSyn Plus, including flushing requirements for mineral oils and other QuinSyn fluids.

Sampling Procedures

Guides on preferred sample locations, filling sample bottles, and shipping for fluid analysis.

Fluid Parameters

Provides detailed parameters and acceptable ranges for compressor fluids like QuinSyn PG, XP, and Plus.

Section VII - Troubleshooting

Failure to Start Issues

Lists common causes for failure to start and their respective solutions.

Thermal Overload Tripping

Addresses issues related to thermal overload relays tripping, including excessive pressure and loose wiring.

High Temperature Issues

Troubleshoots high discharge air or fluid injection temperatures, covering cooler circulation, fluid level, and ambient conditions.

Frequent Separator Clogging

Addresses frequent clogging of the air/fluid separator due to faulty elements or operating conditions.

Inlet Valve Operation

Addresses problems with the inlet valve not opening or closing correctly based on air demand.

Unloading Issues

Troubleshoots why the compressor does not unload when there is no air demand.

Quincy QSI-140 Specifications

General IconGeneral
BrandQuincy
ModelQSI-140
CategoryAir Compressor
LanguageEnglish

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