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Quinton ClubTrack Service Manual

Quinton ClubTrack
148 pages
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000377-833
033387-005 Rev New
®
TREADMILL
SERVICE MANUAL
ClubTrack
®
ClubTrack Plus
®
HR ClubTrack
c
HR ClubTrack Plus
c
MedTrack
®
CR60
MedTrack
®
SR60

Table of Contents

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Quinton ClubTrack Specifications

General IconGeneral
BrandQuinton
ModelClubTrack
CategoryTreadmill
LanguageEnglish

Summary

Treadmill Controllers

Theory of Operation

Troubleshooting

Electrical Problems

Covers common electrical issues and their solutions.

Electronic Problems

Addresses error codes and electronic faults.

Service Mode

Explains how to enter and use the treadmill's service mode.

Mechanical Problems

Details issues related to mechanical components.

Repair, Replacement, and Calibration

Cautions and Warnings

Lists critical safety precautions for service.

Electrical Cautions

Highlights electrical safety during maintenance.

Mechanical Precautions

Outlines safety measures for mechanical work.

Field Functional Tests

Removing Treadmill Hood

Step-by-step guide to safely remove the treadmill hood.

Replacing the Configuration Plate

Replacing the Power Cord

Replacing the VSD Board/Card Cage Assembly

Replacing the Tensioner

Replacing the Poly-V Drive Belt

Replacing the Drive Motor

Replacing the Transformer

Replacing the Grade Motor

Replacing the Grade Motor Chain

Replacing the Grade Potentiometer (POT)

Removing the Rack Gears

Replacing a Jammed Rack Gear

Replacing the Pinion Shaft

Adjusting the Grade Limit Switches

Replacing the Rollers

Replacing the Walk Belt or Deck

Replacing Compression Mounts

Replacing the Deck

Adjusting the Walk Belt Tension

Walk Belt Tracking

Controller Assembly

Replacing the PCBA

Configuring the Controller

Calibration Procedures

Grade Potentiometer (Grade Pot)

Procedure to calibrate the grade potentiometer.

Preventive Maintenance

Routine Maintenance

Procedures for regular upkeep.

Safety Requirements

Specifications

Part Numbers

Spares

Controllers

Field Functional Tests

Complete Field Functional Test

Comprehensive test procedures for verifying treadmill operation.

Test the Multi Display

Checks the center multi-display for errors or correct operation.

Field Test No. 1

Field Test No. 2

Field Test No. 3

Field Test No. 4

Field Test No. 5

Test the Controller Displays

Verifies the functionality of the treadmill's controller displays.

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