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CASSETTE BODY REPLACEMENT (J624/J622)
This cassette body replacement procedure is only for the cassette bodies listed in the parts list below.
PART LIST
F60190: CASSETTE BODY, TRACE. J-BEND, MTN-HG, ALLOY
F60191: CASSETTE BODY, TRACE. J-BEND, MTN-HG, STEEL
F60192: CASSETTE BODY, TRACE. J-BEND, XD, ALLOY
F60193: CASSETTE BODY, TRACE. J-BEND, XD, STEEL
F60194: CASSETTE BODY, TRACE. J-BEND, MS, ALLOY
F60195: CASSETTE BODY, TRACE. J-BEND, MS, STEEL
TOOL LIST
Plastic mallet
12 mm blind bearing puller or vise with soft jaws (optional)
Rubber gloves
REMOVAL
1. Firmly pull the end cap and cassette body by hand to remove them.
NOTICE: All Race Face end caps are designed to be removed by hand. Clamping end caps with vise jaws or
pliers can damage them. A rubber glove can help improve grip. A 15 mm or 12 mm blind bearing puller tool
can be used for dicult to remove end caps.
2. Remove the cassette body 12.55 mm spacer.
TIP: This spacer can be located on the axle against the drive side hub shell bearing OR it can stick to the inner
cassette body bearing inner race.
INSTALLATION
1. Apply LIGHT OIL to the cassette body seal inner lip.
2. Install the cassette body 12.55 mm spacer onto the axle.
3. Grease the hub shell drive ring with a moderate layer of LIGHT CASSETTE BODY GREASE.
Shimano HG and XD cassette bodies only: Apply a thin coat of LIGHT CASSETTE BODY GREASE to inside of
seal lip at the outer cassette body bearing.
4. Slide the cassette body onto the axle. Make sure to rotate the cassette body counter-clockwise to disengage
the pawls and allow the cassette body to fully seat.
5. Micro Spline cassette bodies only: Apply a thin coat of WATERPROOF GREASE to the outer cassette body
bearing, then install the thin steel washer.
6. Install the correct end cap onto the axle, according to your cassette body specification:
Shimano HG and XD: Install the 17.5 mm long end cap, which has no logo.
Micro Spline: Install the 19.3 mm long end cap, which has the Micro Spline logo.
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