Rally REB13038 - User Manual

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Summary

SAFETY RULES

General Safety Precautions

Essential safety warnings regarding operation, towing, and components like spark plugs and batteries.

General Operation Guidelines

Instructions for safe handling, clearing areas, and general use of the tractor.

Slope Operation Safety

Guidelines for operating the tractor on slopes to prevent tip-overs and loss of control.

Child Safety

Measures to protect children from hazards associated with tractor operation.

Towing and Service Safety

Safe practices for towing, gasoline handling, and general service recommendations.

PRODUCT SPECIFICATIONS

Product Specifications Details

Technical details of the tractor, including capacity, oil type, ground speed, and battery.

CUSTOMER RESPONSIBILITIES

Owners Duties and Maintenance

Owner's duties regarding safety rules, maintenance, and proper usage.

UNASSEMBLED PARTS

Parts Identification

Illustration and list of parts included with the tractor that require assembly.

ASSEMBLY PROCEDURE

Tools Required and Unpacking

List of necessary tools and instructions for unpacking the tractor.

Steering Wheel Installation

Steps for attaching the steering wheel, adapter, and boot.

Seat Installation and Battery Check

Instructions for installing the seat and checking the battery.

Pre-Operation Checklist

A final checklist ensuring proper assembly and readiness before operating the tractor.

Tractor Removal and Checks

Steps for removing the tractor from its skid and performing initial checks.

OPERATING YOUR TRACTOR

Understanding Tractor Symbols

Explanation of various symbols used on the tractor and in the manual.

Hazard and Safety Symbol Meanings

Explains the meaning of DANGER, WARNING, CAUTION, and HOT SURFACES symbols.

Tractor Controls Familiarization

Locating and understanding the function of tractor controls and adjustments.

Basic Operation: Starting, Stopping, and Moving

Procedures for starting, stopping, moving forward/backward, and adjusting cutting height.

Mower Operation and Hill Safety

Engaging mower, using ROS, operating on hills, and transporting the tractor.

Fueling and Engine Starting Procedures

Proper fueling procedures and step-by-step engine start-up for various conditions.

Mowing Best Practices

Advice for efficient and effective mowing, including grass height and wet conditions.

MAINTENANCE

Maintenance Schedule Overview

A comprehensive schedule of maintenance tasks based on usage intervals.

General Recommendations and Lubrication

General advice on maintaining the tractor and guide for lubricating key points.

Before Each Use Checks

Routine checks to perform before operating the tractor.

Tractor Maintenance Tasks

Specific maintenance for tractor brakes, tires, and systems.

Blade Care and Battery Maintenance

Guidelines for blade care, battery charging, and cleaning terminals.

Engine Lubrication and Oil Change

Recommendations for engine oil type, viscosity, and change intervals.

Air Filter, Fuel Filter, and Cleaning

Procedures for air filter, fuel filter, and general tractor cleaning.

SERVICE AND ADJUSTMENTS

Mower Deck Removal and Installation

Step-by-step instructions for detaching and reattaching the mower deck.

Mower Housing Leveling

Detailed instructions for side-to-side and front-to-back adjustment of the mower deck.

Replace Mower Blade Drive Belt

Steps for removing and installing the mower blade drive belt.

Brake System Check and Adjustment

How to check and adjust the tractor's braking system.

Gear Shift and Belt Adjustments

Adjusting gear shift lever, motion drive belt, and steering alignment.

Wheel Service and Jump Starting

Wheel removal, jump-starting with a weak battery, and electrical system checks.

STORAGE GUIDELINES

Tractor and Battery Storage Preparation

Steps for preparing the tractor and battery for long-term storage.

Engine Fuel System and Oil Storage

Procedures for managing the fuel system and engine oil during storage.

TROUBLESHOOTING GUIDE

Starting Issues and Loss of Power

Diagnosing and fixing problems with engine starting, power loss, and vibration.

Operation and Cutting Problems

Troubleshooting engine dying, poor cut, blade rotation, and discharge issues.

Electrical and Backfire Troubleshooting

Diagnosing battery charging issues and engine backfiring.

SLOPE OPERATION GUIDE

Sighting Slopes for Safe Operation

A guide to help measure and understand slope angles for safe operation.

This document is an Operator's Manual for a Rally REB13038 riding lawn tractor, providing comprehensive information on its safe operation, assembly, maintenance, and troubleshooting.

Function Description

The Rally REB13038 is a ride-on lawn tractor designed for mowing grass and can also be used with various attachments for other tasks. It features an internal combustion engine, a cutting deck with blades, and controls for steering, speed, and attachment engagement. The tractor is equipped with safety features such as an operator presence sensing switch and a Reverse Operation System (ROS) to prevent accidents. It is intended for use on lawns and can handle slopes up to 15 degrees.

Important Technical Specifications

Model: REB13038
Gasoline Capacity and Type: 1.25 Gallons, Unleaded Regular (minimum 87 octane). Alcohol-blended fuels are discouraged for storage over 30 days.
Oil Type (API-SG-SL): SAE 30 (above 32°F), SAE 5W-30 (below 32°F).
Oil Capacity: 48 oz.
Spark Plug: Champion RC12YC (Gap: .030").
Ground Speed (MPH):
- Forward: 1st (1.0), 2nd (1.4), 3rd (2.1), 4th (3.1), 5th (4.0), 6th (5.1)
- Reverse: 1.6
Charging System: 3 Amps Battery, 5 Amps Headlights.
Battery: AMP/HR: 28, Min. CCA: 230, Case Size: U1R. The battery is maintenance-free.
Blade Torque: 45-55 FT. LBS.
Cutting Height Range: Approximately 1-1/2 to 4 inches, measured from the ground to the blade tip with the engine not running.
Slope Operation Limit: Do not drive up or down hills with slopes greater than 15° and do not drive across any slope.

Usage Features

Controls: The tractor features a throttle/choke control for engine speed, a clutch/brake pedal for declutching and braking, a gearshift lever for speed and direction, an attachment clutch lever for engaging mower blades or other attachments, an attachment lift lever for raising/lowering the mower deck, and an ignition switch for starting/stopping the engine.
Operator Presence Sensing Switch: This safety feature automatically shuts off the engine if the operator leaves the seat while the engine is running and the parking brake is not set, or if the attachment clutch is engaged.
Reverse Operation System (ROS): Allows the mower deck or other powered attachment to operate in reverse when the ignition key is placed in the "ROS ON" position. However, backing up with the attachment clutch engaged is strongly discouraged and should only be done when necessary to reposition the machine.
Parking Brake: Locks the clutch/brake pedal in the brake position for secure parking.
Mower Cutting Height Adjustment: The attachment lift lever allows adjustment of the cutting height from approximately 1-1/2 to 4 inches.
Starting Procedures: Detailed instructions are provided for both warm and cold weather starting, including choke usage and engine warm-up periods.
Mowing Tips: Recommendations include operating the engine at full throttle for best performance, mowing up and down slopes (not across), overlapping cut areas, and avoiding mowing wet or extremely tall grass.
Towing: The tractor is capable of towing recommended attachments, with warnings against exceeding weight limits on slopes and carrying passengers.
Transport: Instructions for raising the attachment lift, placing the gearshift in neutral, and securing the hood when transporting the tractor on a trailer or truck.

Maintenance Features

Maintenance Schedule: A detailed schedule outlines routine checks and replacements, including brake operation, tire pressure, operator presence and ROS systems, loose fasteners, mower blades, lubrication, battery level, transaxle cooling, mower levelness, V-belts, engine oil, air filter, air screen, muffler/spark arrester, spark plugs, and fuel filter.
Engine Oil: Regular checks and changes are required, with specific oil types recommended based on ambient temperature. The manual provides instructions for checking the oil level and changing the engine oil using a drain valve and tube.
Air Filter and Screen: Emphasizes the importance of keeping the air screen free of dirt and chaff and servicing the air filter more often in dusty conditions.
Spark Plugs: Replacement is recommended at the beginning of each mowing season or every 100 hours.
Fuel Filter: Annual replacement is advised, or sooner if clogged.
Mower Blades: Blades should be kept sharp and replaced if bent or damaged. Instructions for safe blade removal and installation are provided, including torque specifications for the blade bolt.
Battery Care: Regular cleaning of terminals, tightening of bolts, keeping vent holes open, and periodic charging are recommended to extend battery life. Instructions for cleaning and reinstalling the battery are included.
V-Belts: Checks for deterioration and wear are recommended after 100 hours, with replacement as needed.
Transaxle Maintenance: Keeping the transaxle free of dirt and chaff is crucial for cooling, and high-pressure water or steam should not be used for cleaning.
Brake System: Regular checks and adjustments are necessary to ensure proper stopping performance.
Tire Pressure: Maintaining correct tire pressure is essential for cutting performance, with PSI specifications typically found on the tire sidewalls.
Mower Deck Leveling: Detailed instructions are provided for side-to-side and front-to-back adjustment of the mower housing to ensure optimal cutting results.
Belt Replacement: Step-by-step guides for replacing both the mower blade drive belt and the motion drive belt, including proper routing around pulleys and keepers.
Steering Wheel Alignment: Instructions for adjusting the steering wheel if crossbars are not horizontal when wheels are straight.
Troubleshooting: A comprehensive section lists common problems, their causes, and corrective actions, covering issues like engine not starting, hard starting, loss of power, uneven cut, and electrical problems.
Storage: Guidelines for preparing the tractor for seasonal storage, including fuel system preparation (emptying the tank or using stabilizer), engine oil change, cylinder lubrication, battery charging and disconnection, and general cleaning and covering. Warnings against storing the tractor with gasoline near open flames are highlighted.