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Rampage 77015 User Manual

Rampage 77015
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RAMPAGE
P R O D U C T S
Installation Instructions
P/N 77015 Tailgate Bar Kit
1987-2006 Jeep Wrangler
Rampage Products Corona, CA 92883
Phone: (951) 277-4949 Fax: (951) 277-2295
www.rampageproducts.com
Made in China
Included:
1 - Tailgate Bar
2 - Tub Brackets (1 left, 1 right)
1 - Rubber Weather Strip
1 - Mini Tonneau (with buckles)
4 - Machine Screws
4 - Flat Washers
4 - Star Washers
Installation:
Step 1:
Remove Contents from box and verify all components are
present. Read through instructions fully prior to installation.
In some cases the holes on the Tailgate Bracket will line up
with existing holes or dimples in the tub of the vehicle. In
this case, use the existing holes as pilots to drill 3/16" holes
on the vehicle. NOTE: Carefully check under the drilling area to
be sure you do not drill into any concealed wiring.
If you are replacing a hardtop, use the Tailgate Bracket as
a template to drill 3/16" holes. Position Tailgate Bracket
onto the tub by lining up the inside edge with the edge of
the tailgate opening. See Figure 1 for location.
Install 2 machine screws through the bracket and through
the tub. Install 1 flat washer, star washer and nylock nut on
each. Push bracket down while tightening. See Figure 2.
Repeat this step for opposite side.
If installing the optional mini tonneau cover, slide the plastic
strip sewn onto it into the square channel on the backside
of the tailgate bar now. See Figure 3 and 4.
Slide the Tailgate Bar onto the bottom of the rear window.
The Tailgate Bar has a C channel (See Figure 4) built into
it, slide this onto the flap with a small tube at the bottom of
the window. See Figure 5. Center the Tailgate bar to the
window.
Continued on Page 2.
Step 2:
Tailgate
Bracket
Location
Figure 1
Step 3:
Figure 2Figure 2Figure 2
Line UpLine UpLine Up
PushPush
DownDown
Push
Down
Figure 3Figure 3Figure 3
SlideSlideSlide
Step 4:
4 - Nylock Nuts
2 - Sheetmetal Screws
C Channel
Figure 5Figure 5Figure 5
Figure 4
Square
Channel
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Rampage 77015 Specifications

General IconGeneral
BrandRampage
Model77015
CategoryOther
LanguageEnglish

Summary

Installation

Step 1: Remove Contents

Remove all components from the box and verify their presence before proceeding with installation.

Step 2: Prepare Drilling Area

Align tailgate bracket, drill 3/16" holes, and secure with screws, washers, and nuts.

Step 3: Install Mini Tonneau Cover

Slide the plastic strip of the mini tonneau cover into the square channel on the tailgate bar.

Step 4: Attach Tailgate Bar

Slide the tailgate bar's C channel onto the flap with a small tube at the bottom of the rear window.

Continued Installation

Step 5: Fit Rubber Gasket

Fit the rubber gasket to the top edge of the tailgate.

Step 6: Insert Tailgate Bar

Insert the tailgate bar into the brackets by pushing and pivoting.

Step 7: Mark Fender Hole

Center the mini tonneau cover and use its strap hole to mark the fender for drilling.

Step 8: Drill Pilot Hole

Drill a pilot hole at the marked location on the fender, checking for concealed wiring.

Step 9: Secure Strap

Reposition the strap and secure it to the fender with a sheetmetal screw.

Step 10: Close Tailgate

Close the tailgate and ensure the rubber gasket provides a proper seal.