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Lists essential hand tools for aircraft assembly.
Lists necessary power tools for aircraft assembly.
Lists lubricants, adhesives, and tapes for assembly.
Lists recommended Comm Radios, Transponder, Encoder, GPS, ELT, and PTT switch.
Context on builder's role and manual usage.
Instructions on preparing for assembly, including inventory.
Covers crucial initial steps like reading the manual, organizing, and workshop cleanliness.
Details steel preparation and deburring processes.
Provides specific guidance on Clecos, Rod Ends, Rivets, Markers, and Warranty.
Details steps for fuselage pre-covering and final assembly.
Outlines procedures for tail surfaces pre-covering and final assembly.
Details steps for wings pre-covering and final assembly.
Instructions for fitting the main landing gear.
Procedures for installing the main gear wheels and brakes.
Steps for fitting and preparing stabilizers before covering.
Procedures for installing horizontal stabilizers after covering.
Steps for assembling the trim tab before painting.
Steps for installing the trim tab.
Instructions for fitting the floorboards before covering.
Final steps for installing the floorboards.
Steps for fitting the rudder before priming.
Procedures for rudder assembly before covering.
Final steps for installing the rudder system.
Steps for assembling the firewall before covering.
Installation of components on the forward side of the firewall.
Installation of components on the aft side of the firewall.
Final installation steps for the firewall.
Prepares the fuselage for fuel system installation before covering.
Details the assembly of the header fuel tank.
Instructions for installing the optional low fuel warning kit.
Steps for installing the control stick assembly.
Procedures for installing the forward push-pull tube assembly.
Steps for installing the aft push-pull tube and elevator yoke.
Steps for assembling the flap lever.
Fuel line installation steps without a gascolator.
Fuel line installation steps with an optional gascolator.
Steps for installing the fuel return line.
Procedures for installing throttle cables.
Steps for installing the choke cables.
Steps for assembling the battery box and cables before covering.
Installing the battery after covering and painting.
Installing antenna mount plates before covering.
Installing antennas and ELT after covering.
Procedures for assembling the wing spars.
Steps for assembling the wing frame structure.
Steps for assembling the fuel tank before wing covering.
Procedures for assembling the fuel cap.
Installing fuel lines within the wing.
Procedures for assembling wing ribs.
Steps for installing ribs and related components.
Instructions for installing rib stringers.
Installing the upper and lower root skins.
Steps for assembling ailerons and flaps before covering.
Procedures for installing ailerons and flaps after covering.
Guidelines for inspecting lift struts for damage and condition.
Procedures for assembling the lift struts.
Steps for fitting and assembling the wing tips.
Final installation of the wing tips after painting.
Procedures for installing root skins after wing painting.
Steps for fitting the windshield and skylight after wing installation.
Steps for assembling the spinner and backing plate.
Procedures for installing the spinner assembly.
Steps for assembling the cowling before fitting.
Procedures for installing the cowling assembly.
Overview of supplies and techniques for covering the aircraft.
Visual inspection of the aircraft's general condition before flight.
Preflight checks for the aircraft cabin.
Preflight checks for the empennage (tail section).
Preflight checks for the left wing and its components.
Preflight checks for the aircraft nose section.
Preflight checks for the right wing and its components.
Checklist for actions before starting the engine.
Procedures for starting the engine (Cold/Hot Start).
Procedures for ground handling and taxiing the aircraft.
Pre-takeoff checklist items.
Procedures for normal and short field takeoffs.
Procedures for normal enroute climb.
Procedures for maintaining cruise flight.
Procedures for the aircraft approach phase of flight.
Checklist items before landing.
Procedures for normal and short field landings.
Procedures for executing a balked landing.
Procedures after landing and exiting the runway.
Steps for securing the aircraft after flight.
Airspeeds to maintain during various emergency situations.
Procedures for handling engine failure during takeoff or flight.
Steps for executing a forced landing without engine power.
Procedure for recovering from a spiral dive.
Procedure for recovering from an inadvertent spin.
Steps to diagnose and handle ignition malfunctions.
Procedures for identifying and dealing with carburetor ice.
Guidelines for handling the aircraft on the ground.
Care instructions for windshield and windows.
Recommendations for cleaning and maintaining painted surfaces.
Instructions for cleaning the aircraft interior.
Steps for installing the strobe power box.
Procedures for wiring the strobe and position lights.
General| Category | Light Sport Aircraft |
|---|---|
| Manufacturer | Rans Designs |
| Model | S-7S Courier |
| Height | 6 ft 6 in (1.98 m) |
| Max Takeoff Weight | 1, 320 lb (599 kg) |
| Cruise Speed | 110 mph (177 km/h, 96 knots) |
| Engine | Rotax 912 ULS |
| Fuel Capacity | 18 U.S. gallons (68 liters) |
| Horsepower | 100 hp (75 kW) |
| Empty Weight | 680 lb (308 kg) |
| Gross Weight | 1, 320 lb (599 kg) |
| Rate of Climb | 1, 200 ft/min (6.1 m/s) |
| Service Ceiling | 14, 000 ft (4, 300 m) |
| Stall Speed | 38 mph (61 km/h, 33 kn) |
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