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Rayco RG74DXH User Manual

Rayco RG74DXH
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RG74DXH
OPERATOR SERVICE MAINTENANCE MANUAL
RAYCO MANUFACTURING © 2017 - ALL RIGHTS RESERVED
PRINTED IN USA
INDEX: OSMRG74DXH-17

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Rayco RG74DXH Specifications

General IconGeneral
Engine MakeKubota
Fuel TypeDiesel
Feed SystemHydraulic
EngineDiesel
Width35 in (89 cm)
Cutting Width74 inches
Track Width7 inches (18 cm)
Dimensions35 in (W)
Fuel Tank Capacity15 gallons

Summary

Introduction

Foreword

Literature Information

Guidance on storing and using the operator's manual and related documents.

Safety Information

Introduces the safety section, mentioning precautions and warning signs.

Parts Identification

Explains how parts are identified and located through illustrations.

Operation Section Overview

Describes the operation section's purpose for new and experienced operators.

Maintenance Guidance

Introduces the maintenance section as a guide to equipment care and schedules.

Maintenance Intervals

Details on using the service hour meter for determining servicing intervals.

Certified Engine Maintenance

Emphasizes the owner's responsibility for engine maintenance as per manuals.

California Proposition 65 Warning

States warnings regarding diesel exhaust and battery components.

Machine Description

Provides details about the Rayco RG74DXH, its engine, and emissions compliance.

Specifications Overview

General Specifications

Lists general specifications like weight, dimensions, chassis, tires, and engine details.

Hydraulic System and Cutter Specs

Details specifications for the hydraulic system and cutter components.

Cutting Wheel Specifications

Lists specifications related to the cutting wheel, its diameter, thickness, RPM, and range.

Serial Number Location and Information

VIN Numbers Location

Explains the importance of serial numbers and where to find them on the machine.

Identification Numbers Record

Provides a table to record machine, engine, and implement serial numbers.

Dealer Information Record

Provides fields to record dealer contact and service information.

Safety

Important Safety Information

Stresses the importance of following safety rules to avoid accidents and injuries.

Safety Warning Symbols

Explains the usage of the "Safety Alert" symbol and signal words (DANGER, WARNING, CAUTION).

General Hazard Information

Lists general warnings for operating the machine safely, including warnings about exhaust.

Personal Protective Equipment (PPE)

Details required PPE like head, eye, hearing protection, gloves, clothing, and footwear.

Pressurized Air and Water Hazards

Warns about hazards of using pressurized air/water and required PPE.

Trapped Pressure and Fluid Penetration Risks

Explains the danger of trapped pressure in hydraulic systems and fluid penetration.

Asbestos and Respiratory Protection

Provides guidelines for handling asbestos parts and recommends respiratory protection.

Waste Disposal and Fluid Spillage Containment

Guides proper waste disposal and containing fluid spills during maintenance.

Crushing & Cutting Prevention

Details hazards like being crushed under the machine or by moving parts.

Burn Prevention

Warns about hot oil and components and safe procedures for handling them.

Battery Safety

Warns about electrolyte hazards and recommends protective measures when servicing batteries.

Fire and Explosion Prevention

Discusses flammability of fuels, lubricants, and coolants, and fire prevention precautions.

Hose and Line Safety

Advises on inspecting and maintaining lines and hoses to prevent leaks and fires.

Fire Extinguisher and Ether Starting Fluid Safety

Stresses having and using fire extinguishers and safe handling of ether starting fluid.

Electrical Storm Injury Prevention

Advises on safety during electrical storms, especially when operating or near the machine.

Pre-Operation Checks and Guards

Covers pre-operation checks, guard importance, and visibility considerations.

Welding Precautions and Safety Decals

Advises on welding precautions and emphasizes the importance of safety decals.

Visibility Information

Advises on walk-around inspections and maintaining situational awareness during operation.

Starting Engine Safely

Details how to start the engine safely from the operator compartment.

General Operation Safety

Covers general safety practices during operation, like never allowing riders or operating under influence.

Slope Operation Guidance

Provides critical points for safe operation on slopes, considering speed, terrain, and load.

Work Tool Options and Equipment Lowering

Recommends using approved work tools and safely lowering equipment when engine is stopped.

Lock-Out/Tag-Out Procedures

Summarizes procedures for lockout/tag-out to prevent accidental energization during maintenance.

Parking and Servicing Safety

Instructions for safe parking and performing maintenance with wheels blocked.

Pre-Transportation and Towing Safety

Lists pre-transport checks and provides crucial advice on preventing trailer "whipping".

Towing and Vehicle Considerations

Guidelines for loading, slowing down, and general towing practices.

Trailer Safety Chains and Photo-Eye

Explains safety chains, brake cables, lighting, and the importance of the photo-eye.

Unloading Procedure Safety

Details the steps for safely unloading the machine from the trailer.

Operation

Get To Know Your RG74DXH

Lists key components of the RG74DXH machine with corresponding numbers.

Pre-Operation Checks

Outlines pre-operation checks like reviewing decals, guards, and teeth condition.

Pre-Starting Inspection

Advises inspecting the hydraulic system for leaks and checking the oil level.

Starting the Engine Safely

Emphasizes understanding and heeding safety instructions before operating.

Pre-Operation Warm-Up Procedure

Details steps for warming up the engine and hydraulic oil before full operation.

Cutting Wheel Controls

Explains levers for cutting wheel, tongue, and engagement.

Telescoping Tongue Lock-Pin

Details the procedure for installing/removing the lock-pin for the telescoping tongue.

Trailer Hitch and Safety Chains

Describes the trailer hitch and safety chains for securing the machine.

Electric Cable Receptacle

Describes the quick-connect station for operating trailer lights and brakes.

Electric Brake System Operation

Explains how the electric brake system operates and requires periodical adjustments.

Using the Electric Braking System

Advises on setting the brake controller for synchronization with tow vehicle brakes.

Starting With Jumper Cables

Step-by-step instructions for starting the machine using jumper cables.

Removing Stumps and Cutting Wheel Precautions

Instructions for stump removal and precautions for using the cutting wheel.

Stump Removal Procedure

Detailed steps for preparing, cutting, and removing stumps.

Stopping the Machine Safely

Steps to safely stop the machine, including cycling controls and stopping the cutting wheel.

Engine Stopping and Parking

Steps to stop the engine and instructions for parking the machine safely.

Machine Storage Preparation

Guidance on preparing the machine for storage, including cleaning and protecting surfaces.

Lubrication and Fluid Specifications

Engine Oil Specifications

Discusses engine oil consumption and recommended oil specifications.

Fuel Specifications

Advises using only Ultra Low Sulfur Diesel Fuel and checking the operator manual.

Hydraulic Oil Recommendations

Details factory-filled hydraulic fluid and recommendations for refilling with compatible oils.

Biodegradable Hydraulic Oil

Specifies the approved biodegradable hydraulic oil and draining mineral oils.

Lubricating Grease Guidelines

Instructions on checking grease fittings, using the correct grease gun, and recommended grease types.

Cold Weather Lubricants

Advice on ensuring oil flow in cold weather and specific oil grades for low temperatures.

Specifications

Coolant Specifications

Recommends specific coolant types and adherence to GM specifications for protection.

Coolant Maintenance

Guidelines for maintaining freeze point, testing coolant, and topping up levels.

Antifreeze Additions

Advises on correct antifreeze mixing ratios for cooling system top-up.

Torque Specifications Overview

General information on torque values, fastener types, and hardware preparation.

Bolt Torque Requirements

Provides torque values for various SAE and Metric bolt sizes and O-Ring Face Seal fittings.

Hose Clamp Torque Specifications

Specifies torque values for initial installation and retightening of worm drive hose clamps.

Troubleshooting

Hydraulic System Troubleshooting

Lists common hydraulic problems, their causes, and solutions.

Drive System Troubleshooting

Identifies drive system issues, causes, and recommended solutions.

Power System Troubleshooting

Covers troubleshooting for engine starting, power loss, and battery issues.

Maintenance

Certified Engine Maintenance

Emphasizes owner responsibility for engine maintenance and safety during service.

California Proposition 65 Warning

States warnings regarding diesel exhaust and battery components.

Maintenance Personnel Notice

States that maintenance and repairs should only be done by trained specialists.

Maintenance Intervals Schedule

Lists maintenance tasks based on intervals like daily, 50, 250, and 500 hours.

Maintenance Log

Provides a log for recording service dates, machine hours, and maintenance performed.

Maintenance Intervals Overview

Introduces the maintenance schedule and procedures for equipment care.

Determining Maintenance Intervals

Explains how to use service hour meters and calendar intervals for scheduling maintenance.

Walk-Around Inspection

Details items to inspect during a walk-around for maximum service life.

Engine Oil Level Check

Instructions on checking engine oil level when the machine is on a level position.

Changing the Engine Oil

Step-by-step guide for changing the engine oil, including filter replacement.

Fuel Tank Operations

Steps for checking, filling, and draining the fuel tank with safety precautions.

Fuel Filter Change

Instructions for changing the fuel filter as per the Cummins Engine Manual.

Fuel Tank Drain Procedure

Procedures for draining the fuel tank according to local environmental regulations.

Fuel System Water Separator Maintenance

Instructions for draining water and replacing elements in the fuel system water separator.

Hydraulic Oil Check and Fill

Details on checking and filling the hydraulic oil tank with safety warnings.

Hydraulic Oil Drain Procedure

Steps for draining hydraulic oil, including removing the breather cap and loosening fittings.

Refilling the Hydraulic Oil Tank

Procedures for cleaning the fill area and filling the hydraulic oil tank to the correct level.

Hydraulic Oil Filter Change

Instructions for changing the hydraulic oil filter, including applying oil to the gasket.

Cooling System Check

States that the coolant level should be checked daily and provides checking procedures.

Radiator Flush and Refill

Steps for refilling the radiator and checking fluid levels with a caution for hot engines.

Air Cleaner Maintenance

Instructions for cleaning and replacing air cleaner cartridges.

Filter Cartridge Cleaning and Replacement

Details on cleaning/replacing air filter cartridges and operating the dust ejector valve.

Battery Electrolyte Level Check

Steps for checking and adjusting the electrolyte level in the battery.

Battery Terminal Cleaning

Procedures for cleaning battery terminals and applying petroleum jelly.

Cutting Wheel and Teeth Importance

Explains the importance of cutting teeth and the need for frequent observation and replacement.

Rayco Teeth and Proper Balance

Recommends genuine Rayco tools and discusses dynamic balancing for reduced vibration.

Tooth Design and Dimensions

Discusses tooth projection for efficient cutting and carbide tip size impact.

Debris Retention and Teeth Changing Safety

Notes on debris retention and safety warnings for changing teeth.

Sharpening Teeth Guidelines

Advises having carbide teeth sharpened by a machinist and provides sharpening guidelines.

Cutter Wheel Bearings Lubrication

Warns against greasing spinning bearings and details daily lubrication procedure.

Engine Leaks and Mounts Check

Refers to manuals for checking engine leaks and advises checking engine mounts.

Cutting Wheel Belt Tension Adjustment

Warns about belt dangers and provides procedure for checking and adjusting belt tension.

Smart Tension App Usage

Introduces the Smart Tension App for iPhone users to check belt tension.

Cutting Wheel PolyBelt Tension

Explains the importance of proper belt tension for longevity and preventing slippage.

Adjusting Belt Tension (Too Loose/Tight)

Steps to tighten or loosen the belt by pivoting the hydraulic motor.

Emergency Stop Function Check

How to verify the emergency stop function by raising a wheel and activating the cable.

Engine Checks and Lubrication Points

Engine checks, valve clearance, grease & oil cleanup, and pivot lubrication.

Telescoping Tongue Lubrication

Instructions for lubricating the inside tube of the telescoping tongue.

Main Electrical Wiring Harness

Hydraulic Kit Schematic

Adapter Kit Components

Hose Kit Components

Service Parts

Engine Oil Filter

Lists the part number for the engine oil filter.

Fuel Filter Assembly

Lists part numbers for primary and secondary fuel filters.

Cutter Pump Charge Filter

Lists part numbers for cutter pump charge filter and restriction indicator.

Hydraulic Tank Filter Element

Lists the part number for the hydraulic tank filter element.

Air Filter Cartridge

Lists part numbers for the inner air filter cartridge and service indicator.

Fuel Cap and Engine Key

Lists the part numbers for the fuel cap and engine key.

Manual Part Numbers

Lists the part numbers for various manuals provided with the machine.

Cutter Wheel Teeth

Lists part numbers for different types of cutter wheel teeth.

Rayco Warranty Certificate

General Warranty Outline

Outlines the general warranty terms and conditions for Rayco products.

Individual Component Warranties

Details warranties for individual components like engines, hydraulics, and batteries.

Items Not Covered by Warranty

Lists items for which Rayco is not responsible under the warranty.

Unapproved Service Modifications

Explains conditions under which the warranty is voided due to modifications.

Obtaining Warranty Service

Describes the process for obtaining warranty service from a Rayco dealer.

Implied Warranty Disclaimer

States that no implied warranties of merchantability or fitness are made.

Limitation of Purchaser's Remedies

Limits Rayco's liability for incidental or consequential damages.

No Dealer Warranty Clause

Clarifies that dealers make no warranties of their own unless explicitly stated.

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