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Super Jr RG35
Rayco Super Jr RG35 User Manual
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RG27
/35/3
7-1
7
2
Table of Contents
Introduction
2
Table of Contents
3
Machine Description
5
Certified Engine Maintenance
5
Serial Numbers Location
6
Breakdown of the Serial Number
6
Identification Numbers
7
Dealer Information
7
Important Safety Information
8
Safety Warnings
8
Safety
8
General Hazard Information
9
Personal Protective Equipment
9
Flying Debris
9
Fluid Penetration
10
Asbestos Information
10
Trapped Pressure
10
Pressurized Air and Water
10
Respiratory Protection
11
Dispose of Waste Properly
11
Containing Fluid Spillage
11
Crushing & Cutting Prevention
11
Batteries
12
Oils
12
Coolant
12
Burn Prevention
12
Fire Extinguisher
13
Ether Starting Fluid
13
Lines, Tubes and Hoses
13
Before Operation
14
Guards (Operator Protection)
14
Safety Decals
14
Visibility Information
14
Operation
15
Engine Starting
15
Before Starting Engine
15
Slope Operation
16
Equipment Lowering with Engine Stopped
17
LOCK-Out / Tag-Out Guidelines
17
Lock out Procedure
17
Tag out Procedure
17
While Servicing and Performing Maintenance on the Machine
18
Important Towing Information
18
Pre-Transportation Checks
18
Forward
18
Loading Your Combination
19
Towing Equipment Requirements
19
Slow down When Towing
19
Before Towing and on the Road
19
Lighting Conditions
20
Loading
20
Photo-Eye
20
Connecting Your Trailer
20
Before Driving
21
Secure the Load
21
Before Towing
21
Towing Checklist
21
Sound Level Information
22
Other Guards
22
Parking
24
Getting to Know Your Machine
26
Operation
26
Pre-Starting Inspection
27
Pre-Operation Warm-Up
27
Starting the Engine
27
Operating the Machine
28
Machine Movement - RG27/35
28
Steer Right/Left
28
Machine Movement - RG37
28
Re-Engage the Wheel Motors
29
Disable the Wheel Motors
29
Dual Wheels
29
Transporting in Freewheel Mode
29
Cutting Wheel Precautions
30
Call before You Dig
30
Stump Removal Procedure
31
Prepare the Machine at the Stump
31
Remove the Roots
31
Cut Remaining Roots
31
Parking the Machine
32
Stopping the Machine
32
Testing the Brake
32
Engine Stopping
32
Machine Storage
33
Preparing for Storage
33
Removal from Storage
33
Maintenance
34
Engine Oil Cooler - Clean
37
Engine Oil Level
37
Engine Oil & Filter - Change
37
Walk-Around Inspection
37
Hydraulic Oil - Check
38
Changing Hydraulic Oil
38
Drain the Oil
38
Fuel Tank - Fill
39
Replace both Filters
39
Brake - Test
39
Air Filter Indicator - Check
39
Clean Terminals
40
Tires and Rims - Check
40
Adjust Electrolyte Level
40
Self-Propel Wheel Drive Chain
40
Grease / Oil Build-Up - Remove
41
Jackshaft Bearings - Lubricate the Fittings
41
Wheel Hub Bearings - Inspect & Grease
41
Slewing Ring
41
Cutting Wheel - Lubricate
42
Steering Axle Pivot Knuckles
42
Blade Bushings
42
Steering Axle Cylinder
42
Jackshaft V-Belt - Check & Adjust Tension
43
Hydraulic Pump Belt - Check & Adjust Tension
43
Cutting Wheel & Teeth
44
Rayco Teeth
44
Changing Teeth
44
Cutting Tool Dimensions
44
Tooth Sharpening Guidelines
45
Maintenance - Notes
45
Sharpening Teeth
45
PTO Clutch Brake Air Gap
46
Adjustment for Wear
46
Troubleshooting
48
When It Is Difficult to Start the Engine
48
When Output Is Insufficient
48
When Engine Suddenly Stops
48
When Engine Must be Stopped Immediately
49
When Engine Overheats
49
Wiring Schematic
50
Hydraulic Schematic - RG27 (802591-D)
52
Hydraulic Schematic - RG37 (802846)
54
Specifications
56
Lubricating Grease
57
Cold Weather Lubricants
57
Biodegradable Hydraulic Oil
58
Hydraulic Oil (Petroleum-Mineral Base)
58
Engine Fuel
58
Rayco Lubrication & Fluid Specifications
58
Rayco Coolant Specifications
59
Coolant / Antifreeze Recommendations
59
Coolant Maintenance
59
Make Proper Antifreeze Additions
59
RG27 - Specifications
60
Service Parts
64
Warranty
65
4
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Rayco Super Jr RG35 Specifications
General
Weight
1, 325 lbs (601 kg)
Drive System
Hydraulic
Cutting Depth Below Ground
12"
Fuel Type
Gasoline
Tire Size
16 x 6.50 - 8
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