Red-D-Arc ZR-10 User Manual

RED-D-ARC
ZR-10
IM754
August, 2002
Red-D-Arc Spec-Built Welding Equipment
This RED-D-ARC welder is built to RED-D-ARC Extreme Duty
design specifications by Lincoln Electric.
Safety Depends on You
This welder is designed and built with safety in mind.
However, your overall safety can be increased by proper installation
... and thoughtful operation on your part.
DO NOT INSTALL, OPERATE OR REPAIR THIS EQUIPMENT
WITHOUT READING THIS MANUAL AND THE SAFETY
PRECAUTIONS CONTAINED THROUGHOUT.
And, most importantly, think before you act and be careful.
For use with machines having Code Numbers:
10796
North America’s Largest Fleet of Welding Equipment
1-800-245-3660
OPERATOR’S MANUAL

Red-D-Arc ZR-10 Specifications

General

Brand	Red-D-Arc
Model	ZR-10
Category	Welding System
Language	English

Summary

Safety Precautions

Proposition 65 and Engine Safety

Covers California Proposition 65 warnings and general engine operation safety.

Electrical and Magnetic Field Hazards

Details dangers of EMF fields and precautions for welders.

Electric Shock Dangers

Critical warnings and precautions to prevent electric shock.

Arc Rays, Fumes, and Sparks Safety

Addresses risks from arc rays, fumes, gases, and welding sparks.

Cylinder and Equipment Safety

Safety precautions for gas cylinders and general electrically powered equipment.

Installation

Technical Specifications

Details technical specifications for the welder, engine, and generator outputs.

Installation Safety and Grounding

Safety guidelines for installation, grounding, spark arrestors, and trailers.

Pre-Operation Service and Connections

Instructions for pre-operation checks, oil, fuel, battery, and cable connections.

Operation Angles and Accessories

Guidelines for operating angles, altitude, muffler, and connecting accessories.

Operation

General Description and Controls

Overview of the ZR-10 and its main controls and switches.

Welding Process Operations

Setup and procedures for Stick, TIG, and Wire Feed welding.

Auxiliary Power Usage

Details on using auxiliary power, receptacles, and motor starting.

Maintenance

Maintenance Safety and Schedule

Critical safety warnings and routine maintenance for the machine.

Engine Adjustments and Components

Engine adjustments, slip rings, battery, and maintenance schedules.

Troubleshooting

Troubleshooting Guide Usage

Instructions for using the guide to diagnose and resolve machine malfunctions.

Common Troubleshooting Issues

Lists common problems, potential causes, and recommended solutions.

Diagrams

Main Wiring Diagram

Shows the main electrical schematic for the ZR-10 Honda engine components.

Accessory Connection Diagrams

Illustrates connection diagrams for wire feeders and TIG modules.

Dimension Print

Provides a dimension print showing the physical layout and measurements of the ZR-10.

Notes