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Redarc Smart Start SBI12 - User Manual

Redarc Smart Start SBI12
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SmartStart
®
SBI
Smart Battery Isolator
MODELS:
SBI12
SBI24
SBI212
SBI224
Dual-Sensing
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Summary

Safety Warnings and Precautions

Safety Message Conventions

Explains signal words (Warning, Caution, Notice) indicating hazard levels.

Explosive Gas Hazards

Details hazards when working near lead-acid batteries and essential precautions.

Personal Safety Advice

Provides essential advice for personal safety when handling batteries.

Important Usage Notices

Lists critical recommendations for installation, battery compatibility, and fuse usage.

Product Functionality and Installation

Product Function Explained

Explains the Smart Start SBI's role in managing start and auxiliary batteries.

Mounting Guidelines

Provides instructions on secure and appropriate placement of the SBI unit.

Recommended Fuses

Lists recommended REDARC fuse kits for system protection.

Cable Sizing

Details recommended cable sizes and torque for different models and lengths.

Wiring and Connections

Standard Wiring Diagram

Illustrates the primary wiring connections for the SBI unit.

Wiring Installation Steps

Provides a step-by-step guide for connecting the SBI to vehicle batteries.

Optional LED Indicator

Explains how to connect an indicator LED for status monitoring.

Optional Start Assist

Details the procedure for manual operation via a push button.

Advanced Features and Troubleshooting

Dual Sensing Models Wiring

Shows wiring for models with dual battery sensing capabilities.

Fault Indication Codes

Explains LED flash patterns for diagnosing faults like over-voltage or voltage drop.

Checking Operation

Guides users on verifying the SBI's functionality after installation.

Frequently Asked Questions

Answers common queries regarding LED behavior, voltage spikes, and usage.

Specifications and Support

Product Specifications

Lists key technical data including voltage, current, dimensions, and warranty.

Contact Information

Provides contact information for technical support across different regions.

Summary

Safety Warnings and Precautions

Safety Message Conventions

Explains signal words (Warning, Caution, Notice) indicating hazard levels.

Explosive Gas Hazards

Details hazards when working near lead-acid batteries and essential precautions.

Personal Safety Advice

Provides essential advice for personal safety when handling batteries.

Important Usage Notices

Lists critical recommendations for installation, battery compatibility, and fuse usage.

Product Functionality and Installation

Product Function Explained

Explains the Smart Start SBI's role in managing start and auxiliary batteries.

Mounting Guidelines

Provides instructions on secure and appropriate placement of the SBI unit.

Recommended Fuses

Lists recommended REDARC fuse kits for system protection.

Cable Sizing

Details recommended cable sizes and torque for different models and lengths.

Wiring and Connections

Standard Wiring Diagram

Illustrates the primary wiring connections for the SBI unit.

Wiring Installation Steps

Provides a step-by-step guide for connecting the SBI to vehicle batteries.

Optional LED Indicator

Explains how to connect an indicator LED for status monitoring.

Optional Start Assist

Details the procedure for manual operation via a push button.

Advanced Features and Troubleshooting

Dual Sensing Models Wiring

Shows wiring for models with dual battery sensing capabilities.

Fault Indication Codes

Explains LED flash patterns for diagnosing faults like over-voltage or voltage drop.

Checking Operation

Guides users on verifying the SBI's functionality after installation.

Frequently Asked Questions

Answers common queries regarding LED behavior, voltage spikes, and usage.

Specifications and Support

Product Specifications

Lists key technical data including voltage, current, dimensions, and warranty.

Contact Information

Provides contact information for technical support across different regions.

Overview

The REDARC Smart Start® SBI is a microprocessor-controlled smart battery isolator designed for multi-battery applications, functioning as a solenoid priority system. Its primary purpose is to protect the start battery from excessive discharge by auxiliary loads while ensuring that the auxiliary battery can still power non-essential loads. Essentially, once the start battery receives sufficient charge from the alternator, the Smart Start® SBI connects an auxiliary battery to the charging circuit. Conversely, if the start battery voltage drops too low, the Smart Start® SBI disconnects any auxiliary batteries or loads from the start battery to conserve charge.

Function Description

The Smart Start® SBI is engineered to manage the charging of multiple batteries in a vehicle, ensuring that the primary start battery always has enough power to start the engine. It operates by monitoring the voltage of the start battery. When the start battery reaches a predetermined "ON Volts" level (e.g., 13.2V for 12V systems), indicating it has received sufficient charge, the isolator activates, connecting the auxiliary battery to the charging circuit. This allows the alternator to charge both batteries simultaneously. When the engine is turned off or the start battery voltage drops below a specified "OFF Volts" level (e.g., 12.6V for 12V systems), the isolator disconnects the auxiliary battery, preventing auxiliary loads from draining the start battery.

Dual-sensing models (indicated by a 'D' in the model number, e.g., SBI12D) offer enhanced functionality by monitoring both the start battery and the auxiliary battery. If either battery exceeds the "ON Volts" threshold, the isolator will connect. This dual control is particularly beneficial for scenarios where the auxiliary battery might be charged by an external source like a solar panel or battery charger, allowing that charge to flow to the main battery as well. The SBI12D, for instance, specifically allows charge to flow in both directions.

Usage Features

The Smart Start® SBI is designed for straightforward installation and operation. It should be mounted securely in a convenient location near the start battery bank, avoiding direct engine heat. Proper cable sizing is crucial for optimal performance, and REDARC provides a cable sizing table to guide users in selecting appropriate wire lengths and gauges based on the model and desired features (e.g., with or without pushbutton override).

For safety and system protection, fuses or circuit breakers of appropriate ratings must be installed as close as possible to the battery terminals. REDARC recommends using their fuse kits, which include high-quality, reliable fuses and fuse holders. It is critical to ensure that all battery connections are properly grounded to the vehicle chassis and that the SBI ground wire makes good contact with the chassis ground point. Incorrect grounding can affect the isolator's switching voltage.

The device includes an LED indicator that provides visual feedback on its status. A solid red LED indicates that the solenoid is activated, and both batteries are connected and charging. A flashing red LED, however, signals a fault condition.

Optional Features:

  • LED Connections: An external indicator LED can be connected to the blue override wire of the Smart Start® SBI and mounted on the vehicle dash. This LED will illuminate when the isolator is active, providing a clear visual indication of its operational status.
  • Start Assist Feature (Pushbutton Override): This feature allows for manual operation of the Smart Start® SBI. By connecting a momentary pushbutton switch between the blue override wire and the auxiliary battery supply, users can manually link the batteries. Holding the button for approximately 10 seconds while starting the vehicle will engage the isolator, allowing both batteries to contribute to starting power, which can be particularly useful for winching or in situations where the start battery is low.

Maintenance Features

The Smart Start® SBI is designed for reliability, but proper maintenance of the battery system it manages is essential for optimal performance. This includes regularly checking battery water and specific gravity levels, as recommended by battery manufacturers.

The device incorporates several safety and fault detection mechanisms:

  • Over-Voltage Protection (Fault Code 1): If the voltage at either terminal of the Smart Start® SBI rises above 15.5V (or 31V for 24V systems), the isolator will disconnect the batteries (if connected) to prevent over-voltage from damaging the other battery. The LED will flash twice for 20 seconds, then reassess the fault condition.
  • Voltage Drop or Excessive Current Draw Fault (Fault Code 2): If the Smart Start® SBI detects a voltage drop across its contacts greater than 1V for more than 30 seconds, it will protect itself by disconnecting the auxiliary battery. The LED will flash three times for 20 seconds, then reassess the fault.
  • Spike Protection: The Smart Start® SBI includes spike protection components to reduce the risk of damage to the unit and prevent spikes generated by the solenoid coil from affecting other vehicle equipment.

Checking Operation:

After installation, users should perform a simple check to ensure the SBI is operating correctly:

  1. Start the vehicle or apply a charge to the start battery.
  2. Once the start battery voltage reaches the "ON Volts" level, the SBI should activate (a solenoid click will be heard, and the LED will illuminate).
  3. Turn off the vehicle or remove the charger. The SBI should disconnect the auxiliary battery once the start battery voltage drops to the "OFF Volts" level (another solenoid click will be heard, and the LED will turn off).

It's important to note that the time it takes for the battery voltage to drop low enough for the solenoid to turn off can vary depending on the battery's condition, age, and state of charge. For a new, fully charged battery, this process might take several days. The LED may also stay on for a period after the vehicle is turned off, which is not a fault, but rather an indication that the batteries are still linked until the voltage drops to the specified "OFF Volts" level.

The Smart Start® SBI is designed to be robust and reliable, backed by a 2-year warranty. It complies with various international standards, including CE, C-Tick, and AS/NZS CISPR11:2004.

Redarc Smart Start SBI12 Specifications

General IconGeneral
TypeBattery Isolator
Voltage12V
Continuous Current Rating100A
Standby Current Draw<5mA
Protection FeaturesOver-voltage protection, surge protection

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