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RedZone DVS400 User Manual

RedZone DVS400
32 pages
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INSTALLATION, OPERATION, AND MAINTENANCE MANUAL
RZDVSENMAN 2016-11
DVS SERIES
AIR HANDLER
400 600 800 1000 1200
Consumer Safety Information 2
Overview of the RedZone
TM
Air Handler 3
Codes and Standards 3
Receiving and Checking Equipment 4
Physical Data 5
Installation
Locating and Mounting 6-10
Plumbing 11-14
Electrical Connections 15-17
Thermostat Installation 18
Start-Up Procedure 19
Troubleshooting 20
Sequence of Operation 21
Maintenance 22
Specifications 23
Accessories 24
Air Delivery Performance 25-29
Parts List 30
Limited Warranty 31-32
1
P.9-11
CERTIFIED!
To register your Air Handler, please visit www.redzone-products.com
IMPORTANT: READ AND SAVE THESE INSTRUCTIONS!
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RedZone DVS400 Specifications

General IconGeneral
BrandRedZone
ModelDVS400
CategoryAir Handlers
LanguageEnglish

Summary

CONSUMER SAFETY INFORMATION

SAFETY DEFINITIONS

Defines safety alert symbols like Danger, Warning, Caution, and Notice.

SAFETY CONSIDERATIONS

Provides essential precautions before undertaking any work on the air handler.

OVERVIEW OF THE REDZONE™ AIR HANDLER

INTRODUCTION

Describes the RedZone™ Air Handler's features, applications, and compatibility with tankless water heaters.

CODES AND STANDARDS

Lists suggested national and local codes and standards for installation.

RECEIVING AND CHECKING EQUIPMENT

IDENTIFY UNIT

Locates unit model and serial number on the identification label.

INSPECT SHIPMENT

Details procedures for checking equipment for damage upon delivery and reporting issues.

INSTALLATION

LOCATING AND MOUNTING THE AIR HANDLER

Instructions on how to position and mount the air handler, including filter rack installation.

Upflow Installations

Specific guidance for installing the air handler in an upflow configuration.

Downflow Installation

Specific guidance for installing the air handler in a downflow configuration.

Horizontal Left and Right Installations

Guidance for installing the air handler in horizontal left and right configurations.

CLOSET INSTALLATION

Instructions for installing the air handler within a closet space.

SUSPENDED CABINET INSTALLATION

Methods for suspending the air handler cabinet if frame or wall support is not feasible.

Attachment Methods Using Straps

Describes methods for attaching straps for unit suspension.

DUCT CONNECTIONS

Details on connecting supply and return ductwork to the air handler.

FILTER INSTALLATION

Information on installing the external filter rack and disposable filter.

AIR DISTRIBUTION SYSTEM

Considerations for existing ductwork and new ductwork installation.

PROHIBITED INSTALLATIONS

Lists installations that are not permitted for the air handler.

TYPICAL DVS MID-V INSTALLATION WITH A-COIL

Illustrates typical installation with an A-coil and ducting specifications.

BRANCH DUCTWORK

Guidance on installing 3" branch ductwork, including flexibility and insulation.

Tubing Insulation

Recommendations for insulating tubing to prevent heat loss.

Copper Tubing Support

Guidelines for supporting copper tubing to prevent sagging or buckling.

Thermal Expansion of Piping

Explains thermal expansion and methods to manage it in hydronic systems.

Hydraulic Resistance of Fittings, Valves, and Other Devices

How to determine hydraulic resistance of circuit components.

Pipe Sizing Considerations

Discusses water flow velocities and potential issues like air bubbles or noise.

Expansion Tanks

Explains the necessity of expansion tanks in hydronic heating systems.

PROCEDURE FOR CALCULATING THE TOTAL EQUIVALENT LENGTH OF PIPE

Provides a method and example for calculating total equivalent pipe length.

Piping Configuration

Distinguishes between open and closed loop hydronic systems relative to tankless heaters.

PURGING AND PRIMING THE SYSTEM

Step-by-step procedure for filling and purging the system to remove air bubbles.

ELECTRICAL CONNECTIONS

Line-Voltage Connections

General guidelines for making line-voltage electrical connections.

CANADIAN INSTALLATIONS

Specific requirements for electrical connections in Canada according to CSA C22.1.

Electrical Connection to Control Box

Details on routing wires and making connections within the control box.

24V Control System Connections to Unit's Printed-Circuit Board (PCB)

Explains low-voltage wiring connections to the unit's PCB.

Low Voltage Connections

Information on low-voltage circuits and thermostat requirements.

System Low Voltage Wiring Diagrams

Notes on routing thermostat wiring and wire gauge considerations.

DVS EC MOTOR AIR HANDLERS

Wiring diagrams and speed selection for EC motor air handlers.

THERMOSTAT INSTALLATION

Safety Considerations

Emphasizes safety precautions for thermostat wiring and installation.

INSTALLATION CONSIDERATIONS

Guidelines on where to mount the thermostat and factors to avoid.

Air Conditioner Model

Specific wiring notes for AC models and freeze stat requirements.

START-UP PROCEDURE

START-UP PROCEDURE (HEATING ONLY)

Conditions and steps required for initial unit start-up in heating mode.

START-UP PROCEDURE (COOLING SYSTEM)

Reference to instructions for system hook-up and start-up in cooling mode.

TROUBLESHOOTING BLOWER AND/OR PUMP MOTOR AND CONTROLS

TROUBLESHOOTING

MOST LIKELY PROBLEMS AND CAUSES

Common issues and their potential causes, including pump, heat, and motor problems.

SEQUENCE OF OPERATION

STANDBY MODE

Describes the unit's state when waiting for a thermostat demand.

COOLING MODE

Explains operation when the thermostat calls for cooling.

HEATING MODE

Details the sequence for heat blower ON/OFF delays and circulation timer.

Off Season Circulation Timer

Describes the automatic operation of the circulation pump every 12 hours.

MAINTENANCE

CLEANING

Instructions for cleaning the air handler, including filter replacement.

SUPPLY AND RETURN AIR DUCT SYSTEMS

Guidance on inspecting air ducts for blockages or damage.

MOTORS

Information on motor lubrication and cleaning.

INTEGRAL CIRCULATOR PUMP

Steps for replacing the pump motor assembly.

ACCESSORIES

FIELD SUPPLIED ACCESSORIES

Lists and describes accessories that must be supplied by the installer.

PART LIST

Replacement Parts List

A table listing replacement parts for different unit models.

LIMITED WARRANTY

WARRANTY INFORMATION

Installer's responsibility and fields to complete for warranty records.

What is covered?

Details what the warranty covers regarding defects in materials and workmanship.

How long does coverage last?

Specifies the period of coverage for parts and any conditions.

What will Company do?

Outlines the company's actions for warranty claims and replacement parts.

What is not covered?

Lists conditions and issues that are excluded from warranty coverage.

Limitation on warranties

States limitations on warranties, liability, and other legal disclaimers.

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