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FlexPak 3000
Reliance electric FlexPak 3000 User Manual
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FlexPak 3000 Power Module
SW-Version 4.3
Instruction Manual
Europe
North America
Manual Part No:
899.07.41
D2-3475-1
Firmware Part No:
790.30.72
Publication: FP3OIM-UM043M-EN
2
Table of Contents
Default Chapter
3
Table of Contents
3
1 General Notes
7
Safety Instructions
7
General Notes
8
Manual Scope
8
2 Introduction to the Drive
9
Drive Identification
9
Nameplate
9
Drive Selection
9
Drive Specifications
10
AC-Line Considerations
10
Service Conditions
10
Input Voltage and Frequency Ratings
11
Regulator Supply
11
Relay Output
11
DC Voltage Ratings
11
Regulation (with 95% Load Change)
12
Speed Range
12
Drive Efficiency
12
Displacement Power Factor, Power Loss, Output Current
12
Table 2.2 - Tachometer Speed Regulation
12
Table 2.3 - Drive Specifications
12
Drive Input/Output Specifications
13
Logic Inputs
13
Logic Outputs
13
Analog Inputs
13
Analog Outputs
14
Drive Description
15
Figure 2.1 - Flexpak 3000 Functional Block Diagram
15
Table 2.4 - Drive Modification Kits
16
Controls/Indicators
17
Indicators
17
Figure 2-2: Operator Interface Module OIM
17
Controls
18
Table 2.5 - OIM Drive Fault and Status Indicators
18
Table 2.6 - Drive Monitor Capabilities
19
3 Install and Wire the Drive 3-1
25
General
25
Recommended AC Line and DC Armature Fuses
25
Install an Input Disconnect - Guidelines
32
Install the Motor
33
General Wiring Practices
33
Wire the Drive
34
Wire AC Power to the Drive
34
Wire the DC Motor to the Drive
34
3.8.3.1 Motor Overload Protection
34
Main Contactor
34
Emergency Stop Function
35
3.8.6.1 COAST-STOP Digital Input
35
3.8.6.2 STOP Digital Input
35
Wire User Devices to the Drive
35
4 Drive Setup and Adjustment
43
Test Equipment Needed
43
Power off Inspection
43
Motor Ground Check
43
Jumper Settings
44
Table 4.1 - Jumper and Adjustment Settings
44
Figure 4.1 - Regulator Board Jumpers
45
Set Field Loss Enable/Disable (FIELD LOSS DETECT) - J20
46
Set Program Disable/Enable (OIM PROGRAM) - J16 Jumper
46
Field Supply Jumper Connection (FIELD SUPPLY) - J21
47
Analog Auto Reference (AUTO REF) - J12 and J10 Jumpers
48
Armature Current Feedback Scaling (ARM I FB RB) - J18 Jumper
48
Check Position of the FILTER SELECT - J28 Jumper
48
Figure 4.2 - AUTO REF Jumpers
48
Powering up the Drive
49
OIM Screen Contrast Adjustment
49
How to Access the Menus/Parameters
50
Verify the Correct Direction of Motor Rotation
52
Determination of DC Tachometer Lead Polarity
52
Adjustments
52
4.12.1 Perform Armature Voltage Zero Adjust
53
4.12.2 Perform Analog Tachometer Zero Adjust
53
Language Selection
53
Programming Features
54
Password (PASSWORD)
54
4.14.2 How to Enable/Disable Program Protection
55
4.14.3 Memory Operations
55
4.14.4 Reset Clock
56
4.14.5 Define User Units
56
Define Speed Units
56
Define Load Units
58
5 How to Change Parameter Values
59
Introduction
59
Integer Value Entry Screen
59
Figure 5.1 - Integer Value Entry Screen
59
Standard Choice Integer Value Entry Screen
60
Selector Switch or Boolean Value Entry Screen
62
6 Quick Start
63
Introduction
63
About the Quick Start Exit Menu
63
How to Step through Quick Start
63
Table 6.1 - Quick Start Jumper Settings
64
Table 6.2 - Quick Start Parameter Modification Sequence
65
Self Tuning
69
Self Tune Setup
70
Execute Self Tuning
71
Final Adjustments
72
Nominal AC Line Adjustments
72
6.5.1.1 Perform Nominal AC Line Frequency Adjust
72
6.5.1.2 Perform Nominal AC Line Volts Adjust
72
7 Troubleshooting/Diagnostics
73
General
73
Wiring Errors
73
AC Line and Power Input
73
DC Motor
73
Remote M Contactor
74
Optional Kits
74
Fault/Alarm/Diagnostic (FAD) Menus
74
About the Fault Menu
74
Review Log
74
Reset Faults
75
Clear Fault Log and Reset Faults
75
About the Alarm Menu
75
Review Log
76
Reset Alarm Indicator
76
Clear Alarm Log and Reset Alarms
76
Diagnostics Menu
77
Diagnostics Configure
77
Regulator LED Status Information
78
Power Supply Test Pin Identification
80
8 Replacement Parts and Accessories
81
Replacement of Components
81
Recommended Spare Parts
83
8.2 Accessories
86
Figure 8.3 - HF Filter Dimensions
91
Table 8-10: RFI Filter Selection
92
Appendix A Glossary of Terms
103
Appendix B
105
Flexpak 3000 User Input Parameters
105
Armature Voltage
109
Figure D.1 - Drive Control Signals
171
Figure D.2 - Speed Reference Overview
172
Figure D.3 - Speed Reference Source Select
173
Figure D.4 - Speed Reference Ramp
174
Figure D.5 - Speed Reference Mode Select
175
Figure D.6 - Speed Loop
176
Figure D.9 - Current Minor Loop Reference
179
Figure D.10 - Current Minor Loop
180
Figure D.11 - Field Block
181
Figure D.13 - I/O Expansion Board Inputs
183
Figure D.14 - Level Detectors
184
Table E.1 - Fault Codes
186
Table E.2 - Alarm Codes
191
Figure H-2: Specification for Screened Cable
212
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Reliance electric FlexPak 3000 Specifications
General
Brand
Reliance electric
Model
FlexPak 3000
Category
DC Drives
Language
English
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