Reliance electric FlexPak 3000 - 1.0 General Notes; 1.1 Safety Instructions; 2.0 Introduction to the Drive; 2.2 Drive Specifications

TABLE OF CONTENTS
49’1340 e FlexPak 3000
I
Table of Contents
1.0 General Notes
1.1 Safety Instructions....................................................................................................... 1-1
1.2 General Notes............................................................................................................. 1-2
1.3 Manual Scope ..............................................................................................................1.2
1.4 Related Documentation................................................................................................1-2
2.0 Introduction to the Drive 2-1..2-15
2.1 Drive Identification ...................................................................................................... 2-1
2.1.1 Nameplate ....................................................................................................... 2-1
2.1.2 Drive Selection ................................................................................................ 2-1
2.2 Drive Specifications..................................................................................................... 2-2
2.2.1 AC-Line Considerations................................................................................... 2-2
2.2.2 Service Conditions........................................................................................... 2-2
2.2.3 Input Voltage and Frequency Ratings ............................................................. 2-3
2.2.4 Regulator Supply ............................................................................................ 2-3
2.2.5 Relay Output.................................................................................................... 2-3
2.2.6 DC Voltage Ratings......................................................................................... 2-3
2.2.7 Regulation (with 95% load change)................................................................. 2-4
2.2.8 Speed Range................................................................................................... 2-4
2.2.9 Drive Efficiency................................................................................................ 2-4
2.2.10 Displacement Power Factor, Power Loss, Output Current.............................. 2-4
2.3 Drive Input/Output Specifications................................................................................ 2-5
2.3.1 Logic Inputs ..................................................................................................... 2-5
2.3.2 Logic Outputs .................................................................................................. 2-5
2.3.3 Analog Inputs................................................................................................... 2-5
2.3.4 Analog Outputs................................................................................................ 2-6
2.4 Drive Description......................................................................................................... 2-7
2.5 Controls/Indicators ...................................................................................................... 2-9
2.5.1 Indicators......................................................................................................... 2-9
2.5.2 Controls ......................................................................................................... 2-10
3.0 Install and Wire the Drive 3-1...3-18
3.1 General ....................................................................................................................... 3-1
3.2 Recommended AC Line and DC Armature Fuses ...................................................... 3-1
3.3 Install the Drive, Dimensions....................................................................................... 3-1
3.4 Install a Transformer (If needed)................................................................................. 3-8
3.5 Install an Input Disconnect - Guidelines...................................................................... 3-8
3.6 Install the Motor........................................................................................................... 3-9
3.7 General Wiring Practices ............................................................................................ 3-9
3.8 Wire the Drive ........................................................................................................... 3-10
3.8.1 Ground the Drive, the Motor and the Operator's Control Station................... 3-10
3.8.2 Wire AC Power to the Drive........................................................................... 3-10
3.8.3 Wire the DC Motor to the Drive...................................................................... 3-10
3.8.3.1 Motor Overload Protection ............................................................ 3-10
3.8.4 Main Contactor ............................................................................................. 3-10
3.8.5 Emergency Stop Function ............................................................................. 3-11
3.8.6 Stopping Modes............................................................................................. 3-11
3.8.6.1 COAST-STOP Digital Input........................................................... 3-11
3.8.6.2 STOP Digital Input......................................................................... 3-11
3.8.6.3 Interlock Digital Input..................................................................... 3-11
3.8.7 Wire User Devices to the Drive ..................................................................... 3-11