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MinPak Plus
Reliance electric MinPak Plus User Manual
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2
Table of Contents
Introduction
2
Figure 2.1 - Remote and Local Operator Control Stations
4
1 General
2
Figure 1.1 Minpak Plus Controller and Super RPM Motor
2
General Controller Information
4
Operator's Control Station
4
D C Drive Motors
5
Modification Kits
5
Specifications
5
Line Frequency
5
Voltage Tolerance
5
Line Impedance Requirements
5
Figure 2.2 - Minpak Plus with Standard Blank Operator Station Cover
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Figure 2.3 - Minpak Plus with Optional Status/Diagnostic Indicator Kit
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Enclosure
6
Table 2.A - Minpak Plus Features Summary
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Table 2.B - Remote Operator Control Stations
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Table 2.C - Specifications
7
Table 2.D - D C Motor/Controller/Transformer Specifications
8
Figure 3.1 - Wall or Open Panel Minimum Mounting Distances
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2 General
4
Installation
10
Layout Guidelines
10
Figure 3.2 - Enclosure Mounting Minimum Distances
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Figure 3.3 - Three Phase Minpak Plus Mounting Dimensions
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Isolation Transformers
12
Mounting
12
Power Wiring
12
Figure 3.4 - System Connection Diagram
13
Figure 3.5 - Three Phase Minpak Plus Wiring Locations
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Hp/Current Jumper
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Regulation Mode Jumper
14
Table 3.A - Horsepower Calibration
14
Overspeed
15
Figure 3.6 - Remote Operator's Buffer Terminal Markings
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Figure 3.7 - Regulator Module, Hp/Current & Scaling Pins
16
Figure 4.1 - Regulator Module Kit Locations
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3 General
10
Start up and Adjustment
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Motor Ground Check
19
Power on Adjustments
19
Figure 4.2 - Local Faceplate Connectors
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Figure 4.3 - Three Phase Minpak Plus Internal Layout
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Maximum Speed (Voltage)
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Regulator Module Pots
20
Acceleration and Deceleration Rates
21
Current Limit
21
IR Compensation
21
Minimum Speed (Voltage)
21
A C Line Problems
22
4 General
18
Power off Inspection
18
Troubleshooting
22
Wiring Errors
22
Controller Malfunctions
23
Mechanical
23
Motor Problems
23
Schematics, Diagrams
23
Figure 5.1 - Unidirectional Control Circuit (Simplified)
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Figure 5.2 - Bidirectional Control Circuit (Simplified)
23
Table 5.A - Troubleshooting Suggestions for the Three Phase Minpak Plus Controller
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TABLE 5.A - TROUBLESHOOTING SUGGESTIONS for the THREE PHASE MINPAK PLUS CONTROLLER (Continued)
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Figure 5.3 - Regulator Module
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THREE PHASE MINPAK CONTROLLER (Continued)
27
THREE PHASE MINPAK CONTROLLER (Continued)
26
Figure 5.4 - Digital Driver Module
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Figure 5.5 - Local Station Connection Diagram
28
Figure 5.6 - 230 VAC Controller Power Bridge Schematic
29
Figure 5.7 - 460 VAC Controller Power Bridge Schematic
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Figure 5.8 - Controller Regulator Module & Digital Driver Module Schematics
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Figure 5.9 - 230 VAC Auxiliary Panel Assembly Schematics
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Figure 5.10 - 460 VAC Auxilliary Panel Assembly Schematics
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Figure 5.11A - Modification Kit Schematics
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Figure 5.11B - Modification Kit Schematics
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Figure 5.11.C - Modification Kit Schematics
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Figure 5.12 - Status/Diagnostic Indicator Kit Schematic
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Figure 5.13A - Technical Data 230 VAC Three Phase Minpak Plus
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Figure 5.13B - Technical Data 230 VAC Three Phase Minpak Plus
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Figure 5.14A - Technical Data 460 VAC Three Phase Minpak Plus
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Figure 5.14B - Technical Data 460 VAC Three Phase Minpak Plus
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Figure 5.15B - Technical Notes
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Figure 5.15B - Technical Notes
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Figure 5.15C - Technical Notes
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Figure 5.15D - Technical Notes
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General
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5 General
22
Replacement Parts
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Table 6.A - Replacement Modules
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Figure 7.1 - Pin Alignment
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Table 7.A - Modification Kit Quick Reference List
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Figure 7.2 - Three Phase Minpak Plus Regulator Board with some Typical Kits Installed
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Table 7.B - Wire Specifications
50
Figure 7.3 - Three Phase Minpak Plus Regulator Board Jumper Location
51
Figure 4.4 - Regulator Module Pots
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Reliance electric MinPak Plus Specifications
General
Brand
Reliance electric
Model
MinPak Plus
Category
DC Drives
Language
English
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