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REMBE Q-Rohr-3 - User Manual

REMBE Q-Rohr-3
39 pages
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USB-QR3-13801/0
Q-Rohr
®
-3
English translation of original German operating manual

Table of Contents

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Summary

Introduction to Q-Rohr-3

Manual Availability and Management

Manual should be kept with documentation for the facility at all times.

Textual Style Conventions

Explains text formatting conventions for clarity and recognition of content.

Safety Information and Guidelines

Warning Text Conventions

Defines DANGER, WARNING, CAUTION indicators for hazards and their severity.

Property Damage Warning Conventions

Defines ATTENTION for warnings about property or environmental damage.

Proper Use of Q-Rohr-3

Defines the intended use, limitations, and restrictions of the Q-Rohr®-3.

Information About Residual Dangers

Discusses potential dangers that cannot be eliminated by the Q-Rohr®-3 design.

Operators Obligations

Outlines the operator's essential duties for safe operation and maintenance.

Personnel Qualifications

Details the specific training and qualifications personnel must possess.

Basic Safety Information

Covers electrical safety, preventing damage, and unauthorized modifications.

Product Description

Q-Rohr-3 Functionality

Explains how the Q-Rohr®-3 protects against explosions and reduces explosion energy.

Items Supplied with Q-Rohr-3

Lists all components and accessories provided with the Q-Rohr®-3 unit.

Q-Rohr-3 Overview Diagram

Provides a visual diagram with numbered parts of the Q-Rohr®-3.

Rating Plate Information

Details the specific information found on the product's rating plate.

Conditions for Safe Use

Product-Specific Operating Conditions

Specifies conditions for using the Q-Rohr®-3 with dusts, gases, and hybrid mixtures.

Point of Operation Safety Zones

Defines required safety zones and clearance distances at the installation site.

Installation Site Requirements

Covers installation orientation, area clearance, and flange considerations.

Operational Safety Procedures

Outlines safety measures and procedures to follow during normal operation.

Conditions in Event of Explosion

Details the explosion process and the Q-Rohr®-3's reaction to it.

Volumetric Protection Limits

Specifies the maximum volumes the Q-Rohr®-3 can safely protect against explosions.

Maximum Volumes for Dusts

Provides tables of maximum individual volumes for Q-Rohr®-3 with different dust types.

Maximum Volumes for Gases

Provides tables of maximum individual volumes for Q-Rohr®-3 with different gas types.

Maximum Volumes for Hybrid Mixtures

Provides tables of maximum individual volumes for Q-Rohr®-3 with hybrid mixtures.

Transporting the Q-Rohr-3

Transportation Safety Precautions

Key safety measures to follow when transporting the Q-Rohr®-3.

Personnel Qualifications for Transport

Required training and skills for personnel involved in transportation.

Safe Transport Procedures

Specific instructions and warnings for the physical act of transporting the unit.

Installing the Q-Rohr-3

Installation Safety Guidelines

Safety measures to be taken before and during the installation process.

Installation Personnel Requirements

Specifies the necessary qualifications for personnel performing installation.

Tools and Fastenings for Installation

Lists all required tools, materials, and fasteners for correct installation.

Installation Preparation Steps

Details the pre-installation checks and preparations needed before mounting.

General Installation Process

Provides the overall steps for installing the Q-Rohr®-3 unit.

Vertical Installation Procedure

Step-by-step instructions for installing the Q-Rohr®-3 in a vertical orientation.

Horizontal Installation Procedure

Step-by-step instructions for installing the Q-Rohr®-3 in a horizontal orientation.

Intrinsic Safety Barrier Installation

Connection Personnel Qualifications

Required qualifications for personnel performing electrical connections.

Signal Line Connection to Barrier

Instructions for connecting the Q-Rohr®-3 signal line to the intrinsic safety barrier.

Connection Preparation Steps

Pre-connection checks and actions for the signal line and barrier.

Rupture Disc Monitor Connection

Details on connecting the signal unit for the rupture disc to the barrier.

Line Fault Detector Setup

Steps to enable and connect the line fault detection functionality.

Release Alarm Signal Monitoring

Action to Be Taken After a Release

Dismantling the Q-Rohr-3

Dismantling Personnel Requirements

Required training and qualifications for personnel performing dismantling.

Safety During Dismantling

Crucial safety rules and precautions to follow during the dismantling process.

Tools for Dismantling Operations

Lists the specific tools and materials required for dismantling the Q-Rohr®-3.

Dismantling Procedure Steps

Step-by-step instructions for safely dismantling the Q-Rohr®-3.

Cleaning the Q-Rohr-3

Servicing and Maintenance

Restoring Q-Rohr-3 After Release

Personnel Qualifications for Restoration

Training requirements for personnel tasked with making the unit ready again.

Safety During Restoration Process

Safety precautions to be observed while preparing the unit post-release.

Tools for Restoration Work

Lists the tools and materials necessary for the post-release restoration.

Preparation for Re-use

Steps to take in preparing the Q-Rohr®-3 for its next operational cycle.

Re-use Procedure

The detailed process for making the Q-Rohr®-3 ready for operational use again.

Storage, Relocation, and Disposal

Proper Storage Guidelines

Guidelines for storing the Q-Rohr®-3 to prevent operational impairment.

Relocation Considerations

Consultation advice for moving the Q-Rohr®-3 to a different location.

Disposal Procedures

Information on environmentally friendly disposal methods based on media contact.

Appendix: Technical Documentation

17.1 Technical Data for Q-Rohr-3

Tables detailing dimensions, weights, and specifications for Q-Rohr®-3 models.

17.2 Flange Specifications

Technical details and dimensions for the Q-Rohr®-3 angular ring flanges.

17.3 Technical Data for Intrinsic Safety Isolating Barrier

Specifications for the KFD2-SR2-Ex1.W intrinsic safety isolating barrier.

17.3.1 Barrier Connection and Wiring

Wiring diagrams and connection instructions for the intrinsic safety barrier.

17.3.2 Barrier Technical Data

Detailed technical specifications, including electrical and safety data, for the barrier.

17.3.3 Barrier Configuration Settings

Details on switch settings and configuration options for the safety barrier.

17.3.4 Barrier Accessories and Modules

Information on power feed modules and other accessories for the safety barrier.

17.4 Spare Parts for Q-Rohr-3

List of available spare parts for the Q-Rohr®-3 and related components.

17.5 Accessories for Q-Rohr-3

List of additional accessories available for the Q-Rohr®-3.

17.6 Manufacturer Contact Details

Contact details for REMBE® and associated companies for support.

REMBE Q-Rohr-3 Specifications

General IconGeneral
Explosion IsolationYes
Flame ArrestingYes
Dust ExplosionsYes
Gas ExplosionsYes
ATEX ComplianceYes
MaterialStainless steel
Connection typeFlange connection

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