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REMEHA GAS 3002 ECO User Manual

REMEHA GAS 3002 ECO
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Remeha Gas 3002 ECO
High efficiency condensing
boiler with Low NOx
emission
Range 177 - 531 kW
mbc 3.0
Technical information
Remeha Gas 3002 ECO
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REMEHA GAS 3002 ECO Specifications

General IconGeneral
Boiler typeCondensing
Fuel typeNatural Gas
Water pressure1-3 bar
Max working pressure3 bar
Flue diameter80/125 mm

Summary

Preface

Description of the Boiler

Constructional Data

General

Boiler construction details, heat exchangers, fan, controls, wiring, and casing.

Burners

Premix burners with metal fibre cover, ensuring low noise and low NOx emission.

Technical Data and Dimensions

Efficiency Information

Combustion efficiency

Up to 98.5% at Hi (88.7% at Hs) at 80/60°C.

Efficiency

Up to 98% at Hi (88.3% at Hs) at 80/60°C and up to 108.1% at Hi (97.4% at Hs) at 40/30°C.

Standing losses

Average 0.38% at Hi (0.34% at Hs) at an average boiler water temperature of 45°C.

Annual efficiency

Average 108% at Hi (97.2% at Hs) at an average boiler water temperature of 35°C.

Application Data

Delivery and positioning

Parts transport, casing mounting, and general installation preparation.

Location

Shows installation arrangements, required space, and connection options.

Support

Shows support surface of the boiler with connections to the left; can be mirrored for right connections.

L.P.H.W. configuration

Water temperature

Max water temp 110°C (sealed), 95°C operating; min return 20°C.

Water pressure

Boiler section tested at 12 bar; operates at 0.8 to 6 bar.

Water circulation

Flow limited by differential temp; auto-restart if flow sufficient; min/max flow formulas.

Water treatment

Fill with mains cold water; system flush, limited make-up water, hardness limits; advice on chemicals.

Noise levels

Noise level approx. 60 dBA at 1 meter, usually no sound absorbent material needed.

Hydraulic circuits with Low Loss Header

Single boiler installation

Boiler and circuits weather compensated, separate pumps for each circuit.

Modular boiler installation

Setup for multiple boilers, including water-side shutdown.

Installation instructions

Flue gas discharge and air supply

General

Boiler types (ventilated/sealed) and requirements for room sealed operation.

Requirements

Material, construction, and sloping of flue gas components.

Conventional room ventilated

Details flue construction and maximum lengths for ventilated operation.

Room sealed operation

Describes room sealed operation, tables for max lengths of flue gas discharge/air supply piping.

Principle of the boiler installation

Control and Safety Equipment

General

Electronic controls, safety features, and operational modes (high/low, modulating).

Instrument panel

Overview of the control panel, its components, and display.

Lay-out of the instrument panel

Lists components like main switch, display, and buttons.

The control unit

Advanced microprocessor control with menu-driven operation and diagnostics.

User level

Access to basic operating information and settings via menus.

Service level

Access via security code 0012; options for service settings, test, history data, factory level.

Overview of the different menus

Flowchart illustrating the boiler control menu structure and options.

Standard electronic gas train

Schematic construction

Diagrams illustrating the gas train's design for different boiler sizes.

Specification

Details the components of the gas/air ratio control system.

Functions

General

Overview of monitored functions and failure protection mechanisms.

Flame protection (lock out)

Protection against flame loss using ionization probes.

Low-water protection

Safety feature using temperature sensors to prevent operation without sufficient water.

Temperature protection

Safety feature preventing overheating via temperature sensors.

Flue gas transport protection

Protection against improper flue gas movement via pressure sensor.

Assembly Guidelines and Installation Instructions for the Heating Engineer

General

Boiler delivery state and transport considerations.

Water connections

Details connection types, locations, and safety valve fitting.

Water pressure

Test and operating pressure specifications.

Safety valve

Requirements for safety valve size and location.

Filling, refilling and venting of the installation

Procedures for filling, refilling, and venting the heating system.

Boiler draining

Instructions for draining the boiler and installation.

Gas Supply

General

Consult local gas authority for adequate pressure/supply; conform to safety regulations.

Pressure test of the gas installation

Procedure for testing the gas installation for leaks.

Gas pressures

Specifies required gas supply and inlet pressures.

Electrical Supply

General

Conformance to electrical regulations and local requirements.

Electrical connections

Boiler prewiring and contractor's responsibilities for power supply.

Electrical data

Power supply details and input power by section size.

Boiler control

Overview of boiler control modes: modulating and high/low.

Modulating

Options for controlling modulation internally or externally.

High/low control

Boiler can be controlled high/low using volt free contacts or RS 232.

Connections

Other inputs

General information on 24V DC inputs and potential-free contacts.

Blocking inputs

Description of inputs for switching off the boiler.

Locking input

Description of input to lock the boiler operation.

Gas leak check

Connection for a gas leak detection device.

Outputs

Alarm output

Potential-free contact for alarm or ready status signals.

Operating message

Contacts for low and high operating message signals.

External gas valve

Connection point for an external gas valve.

Extra 230V connection

Terminal for external 230V power supply, not switched.

Building Management System

Frequency changer

Electrical wiring diagram

Commissioning

Technical data

Key technical specifications for the control box and boiler.

Initial lighting

Step-by-step procedure for initial boiler start-up and checks.

Shut down the boiler

Safe procedures for turning off the boiler.

Fault-Finding

General

Guidance on using diagnostic tools and understanding failure messages.

Faults

Description of how faults are indicated and managed by the control unit.

Inspection and Servicing

General

Importance of cleaning for optimal performance and preventing soot.

Servicing

Detailed steps for boiler maintenance and component cleaning.

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