REMS E-Push 2 User Manual

4
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d) Store idle power tools out of the reach of children and do not allow persons
unfamiliar with the power tool or these instructions to operate the power
tool.
Power tools are dangerous in the hands of untrained users.
e) Maintain power tools. Check for misalignment or binding of moving parts,
breakage of parts and any other condition that may affect the power tools
operation. If damaged, have the power tool repaired by a qualifi ed expert
or by an authorised REMS after-sales service facility before use.
Many
accidents are caused by poorly maintained power tools.
f) Keep cutting tools sharp and clean.
Properly maintained cutting tools with
sharp cutting edges are less likely to bind and are easier to control.
g) Secure the workpiece.
Use clamps or a vice to hold the workpiece. This is safer
than holding it with your hand, and also it frees both hands to operate the equip-
ment.
h) Use the power tool, accessories and tool bits etc., in accordance with these
instructions and in the manner intended for the particular type of power
tool, taking into account the working conditions and the work to be performed.
Use of the power tool for operations different from those intended could result in
a hazardous situation. All unauthorised modifi cations to the power tool are
prohibited for safety reasons.
E) Service
a) Have your power tool serviced by a qualifi ed repair person using only
identical replacement parts.
This will ensure that the safety of the power tool
is maintained.
b) Comply with maintenance instructions and instructions on tool replace-
ments.
c) Regularly check the connecting cable of the electrical device. If the connecting
cable needs to be replaced, this must be done by the manufacturer or his
representative to avoid a safety risk. Check extension cable regularly and
replace it when damaged.
Specifi c Safety Warnings
WARNING
●
Wear your personal protective equipment (e. g., your eye protectors).
●
Before every using of the machine, examine the high-pressure-hose for damages.
●
The electric pressure-testing pump develops a very high pressure. There fore,
be particularly careful. When working with the electric pressure-testing pump,
keep out all the persons normally not being employed in this working area.
●
When operating, the electric pressure-testing pump must stand in an horizontal
position and be in a dry condition.
●
Do not switch-in the electric pressure-testing pump when the „Press“ pressure-
regulating valve is closed. And do not operate the pressure-testing pump for a
longer period of time as well. Otherwise, the pressure-testing pump will get
overheated.
●
Do not direct any liquid jets onto the electric pressure-testing pump. When cleaning
it, adhere to the same requirement as well.
●
Do not pump any combustible fl uids, acid solutions, or dissolvents.
●
Protect electric pressure-testing pump against frost. If necessary, let run idle for
approx. 1 min so that the remaining water runs out or suck glycol/water mixture.
●
Before starting any servicing work, draw out the mains plug, and make unpres-
surerized the pressure-testing pump. Before dismounting the pressure vessel,
make it unpressurerized. Otherwise, when dismounting, the remaining pressure
can catapult pieces out of the unit.
●
If it is necessary to change the plug or the connecting cable, this should only be
done by the manufacturer or his customer service.
●
Don’t exceed maximum pressure indication of the manometer!
Use for the intended purpose
WARNING
Only use the REMS E-Push for pressure and tightness tests of piping systems,
receptacles and for fi lling solar power systems.
All other uses are not for the intended purpose and are prohibited.
Explanation of symbols
Read the operating instructions
before
use
Power tool complies with protection class I
Power tool complies with protection class II
Environmentally friendly disposal
CE conformity mark
1. Specifi cations
1.1. Article No.
Electric pressure-testing pump 115100
Connecting piece together with both the
manometer (60 bar/6 MPa/870 psi) and stop valve 115110
Manometer with a microindication (16 bar/1,6 MPa/230 psi) 115045
1.2. Application area
Leak testing to sanitary and heating facilities.
Pumping water or hydrous solutions, emulisions
(not for continuous operation)
pH-rating of fl uids 7 – 10
Viscosity of fl uids ≤ 1.5 mPa s
Temperature of fl uids –30°C ... 60°C
Maximum pressure 60 bar (6 MPa/870 psi)
Maximum pumping capacity 7 l/min
Suction hose ½”
High-pressure hose ½”
Manometer (60 bar/6 MPa/870 psi), dampened by a fi lling
with glycerine Grade 1.6
1.3. Electric specifi cations
Voltage 230 V 1~
Frequency 50 Hz
Current consumption 7.5 A
Power 1750 W
Speed of rotation 2800 ¹/min
Protective system IP 25
Duty classifi cation S3 20%
1.4. Dimensions
450×200×300 mm
1.5. Weight
13 kg (29 lb)
1.6. Noise-immission information
Immission value referring to the workplace 83 dB(A)
The indicated weighted effective value of acceleration has been measured
against standard test procedures and can be used by way of comparison with
another device. The indicated weighted effective value of acceleration can also
be used as a preliminary evaluation of the exposure.
CAUTION
The indicated weighted effective value of acceleration can differ during opera-
tion from the indicated value, dependent on the manner in which the device is
used. Dependent upon the actual conditions of use (periodic duty) it may be
necessary to establish safety precautions for the protection of the operator.
2. Initial operation
2.1. Electric connection
WARNING
Care must be taken to the power-line voltage!
Before connecting the
pressure-testing pump, you must check and make sure that the electric voltage
indicated on the nameplate complies with the line / mains voltage supplied by
the power station. Put the (1) switch into the „0“ position. When employing an
extension cable, make sure that the required cross-sectional area (≥ 1,5 mm²)
will be used. If working in an humid environment, then it will be required that
the pressure-testing pump is operated via a 30 mA current-operated earth-
leakage circuit breaker.
2.2. Suction hose
Fasten the (2) suction hose by means of screws at the (3) connecting piece.
Do not kink the suction hose. Pump clean fl uids only. Do not remove the (4)
suction fi lter at the suction hose. Make sure that the pressure-testing pump
does not suck in any air. Otherwise, its function will be affected.
2.3. High-pressure hose
Fasten the (5) high-pressure hose by means of screws at the (6) connecting
piece.
3. Operating the unit
3.1. Leak testing to sanitary and heating facilities
Fill and de-air the sanitary and/or heating facility. Place the electric pressure-testing
pump onto an horizontal and smooth surface. Lay the (2) suction hose together
with the (4) suction fi lter into a container fi lled with approx. 10 l of water. Connect
the (5) high-pressure hose with the sanitary and/or heating facility which has
to be leak tested. Open both the (7) „Test“ stop valve and the (8) „Press“
pressure-regulating valve. In order to switch in the pressure-testing pump,
actuate the (1) switch. When turning the (8) „Press“ pressure-regulating valve,
the desired pressure can be adjusted at the (9) manometer, as described below:
When turning into clockwise direction, the pressure will be increased. However,
when turning into counter-clockwise direction, it will be decreased.
If required, de-air the sanitary and/or heating facility repeatedly. After any
de-airing action, repeat the pressure testing as well. As soon as achieving the
desired pressure, the following actions must be executed:, close the (7) „Test“
stop valve, open the (8) „Press“ pressure-regulating valve, and switch off the
pump.
Provided that both the (10) connecting piece with manometer (Don’t exceed
maximum pressure indication of the manometer!) and the stop valve between
the electrical pressure-testing pump and the sanitary and heating facility under
testing have been mounted, the following possibility will exist: while testing the
pressure, the electric pressure-testing pump can be separated from the sanitary
and heating facility being under leak test. Note: the stop valve is an accessory
part. In this case, after reaching the desired pressure, the following measures
must be taken: close the stop valve at the (10) connecting piece, open the (8)

REMS E-Push 2 Specifications

General

Brand	REMS
Model	E-Push 2
Category	Industrial Equipment
Language	English