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REP 4000 Series User Manual

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WALL-MOUNTED
RACK
4000 SERIES &
5000 SERIES
45-0194-V1
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REP 4000 Series Specifications

General IconGeneral
MaterialSteel
Series4000
ColorBlack
LockableNo
Adjustable Leveling FeetYes
VentilationOpen Frame

Summary

Parts and Tools

Hardware Components

Lists various bolts, nuts, and washers required for assembly.

Required Tools

Lists tools that are not included with the product but are necessary for assembly.

Safety Information

General Safety Guidelines

Emphasizes using two people and a ladder for safe and easy installation.

Step 1: Wall Mounting Preparation

Locating and Marking Wall Studs

Guides on using a stud finder to mark stud positions for secure mounting.

Step 2: Frame Assembly

Connecting Uprights and Crossmembers

Instructions for attaching uprights to crossmembers using specified hardware.

Step 3A: Attaching Pull-Up Bars

Step 3B: Attaching J-Cups

Step 3C: Attaching Dip Attachments

Step 3D: Attaching Side Stabilizers

Step 4: Series-Specific Mounting

Step 4A: 4000 Series Mounting

Detailed instructions for mounting the 4000 series rack to the wall.

Step 4B: 5000 Series Mounting

Detailed instructions for mounting the 5000 series rack to the wall.

Step 5: Final Adjustments

Ensuring Proper Alignment and Leveling

Checks for stringer flatness, upright feet on ground, and upright parallelism.

Step 6: Initial Tightening

Tightening Stringer to Crossmembers

Fully tighten bolts connecting the stringer to the crossmembers.

Step 7: Final Tightening

Tightening Uprights and Accessories

Fully tighten hardware connecting uprights to crossmembers and accessories.

Step 8: Stringer Alignment

Aligning Stringer with Stud Spacing

Guides on aligning the stringer with desired stud spacing and remarking if necessary.

Step 10: Drilling Pilot Holes

Drilling Pilot Holes Correctly

Instructions and visual guides for drilling pilot holes straight and level into studs.

Step 11: Lag Bolt Installation

Installing Lag Bolts with Bushings

Guides on installing lag bolts with drill bushings for 16" and 24" stud spacing.

Step 13: Drilling Anchor Holes

Drilling Anchor Holes into Ground

Using a masonry drill bit to drill anchor holes to a minimum depth.

Step 14: Installing Sleeve Anchors

Hammering Sleeve Anchors into Ground

Instructions for hammering sleeve anchors into the pre-drilled holes.

Step 15: Tightening Sleeve Anchors

Snugly Tightening Sleeve Anchors

Tighten sleeve anchors using a wrench until snug, ensuring a minimum of four turns.

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