resideo SmartValve SV9541 - User Manual

INSTALLATION INSTRUCTIONS
69-2012-01
SV9541, SV9641 SmartValve™
System Controls
APPLICATION
The SV9541 and SV9641 SmartValve™ System Controls
combine gas flow control and electronic intermittent
pilot sequencing functions into a single unit. The Q3450
or Q3480 Pilot hardware supplies the low voltage igniter,
flame sensor and pilot burner. These ignition system
controls provide all gas ignition safety functions by
controlling gas flow, ignition source, and a 120 Vac or
240 Vac combustion air blower. The controls also
monitor the appliance airflow proving switch and limit
string to assure proper appliance operation, and provide
prepurge, postpurge, and timed trial for pilot ignition
with 100 percent shutoff and continuous retry. A
diagnostic LED indicates system status.
These controls communicate directly with an electronic
fan timer (ST9160 Electronic Fan Timer for single stage
applications; ST9162 Electronic Fan Timer for two-stage
applications) in typical forced warm air furnace
applications. They also interface with the 208907
Terminal Board, providing compatibility with power
stealing thermostats. Or, they directly interface with the
appropriate power supplies and a system thermostat for
additional appliance applications. When controlled
directly by a thermostat, these controls do not provide a
postpurge function, because power to the control is
removed when the thermostat call for heat ends.
The SV9541 and SV9641 Systems are suitable for a wide
range of fan-assisted combustion gas-fired appliances
including furnaces, rooftop furnaces, boilers, unit
heaters, infrared heaters, water heaters and commercial
cooking appliances. The specific application of the
SmartValve™ System is determined by the appliance
manufacturer.
SmartValve™ System controls are available in a range of
valve capacities, see Table 1. (Table 2 provides gas
capacity conversion factors.) The suffix letter indicates
temperature range and regulator type, see Table 3.
a
Capacity based on 1000 Btu/ft
3
, 0.64 sp gr natural gas at 1 in. wc pressure drop (37.3 MJ/m
3
, 0.6 sp gr natural gas
at 0.25 kPa pressure drop).
b
Capacity is reduced by 5 percent when using an outlet screen.
c
Valves are guaranteed at only 77 percent of the rating.
d
Minimum regulation for LP gas is 40,000 Btuh.
Table 1. Valve Capacity
a
.
Model
Size
(Inlet x
Outlet) (in.)
AGA Certified Capacity for
Natural Gas
AGA Certified Minimum
Regulation for Natural Gas
AGA Certified Maximum
Regulation for Natural Gas
ft3/hr m3/hr ft3/hr m3/hr ft3/hr m3/hr
SV9541 1/2 x 1/2 150 4.2
20
d
0.6
200 5.7
SV9641
b,c
3/4 x 3/4 300 8.5 415 11.8
Table 2. Gas Capacity Conversion Factor.
Gas Specific Gravity
Multiply Listed
Capacities By
Manufactured 0.60 0.516
Mixed 0.70 0.765
Propane 1.53 1.62
Table 3. Model Number Suffix Letter Designation.
Model No.
Suffix Letter
Ambient
Temperature
Range
Pressure
Regulator Type
M
-40°F to 175°F
(-40°C to 79°C)
Standard
QTwo-stage

Summary

APPLICATION

INSTALLATION INSTRUCTIONS

Guidance for proper installation of SmartValve system controls and components.

SPECIFICATIONS

Approvals and Certifications

Details regarding certifications and design approvals for the system controls.

PLANNING THE INSTALLATION

Fire or Explosion Hazard Warning

Critical safety warning regarding fire/explosion risks during installation.

INSTALLATION

Environmental Considerations

Details on handling high humidity, corrosive chemicals, dust, grease, and heat.

Converting Ignition System Control

Procedures for converting the ignition system from natural to LP gas or vice-versa.

Install Adapters To Control

Steps for installing flange adapters onto the control unit.

Bushings and Piping Installation

Control Mounting and Location

Guidelines for mounting and positioning the ignition system control unit.

Pilot Gas Tubing Connection

WIRING

Instructions and diagrams for wiring the ignition system control.

Wiring Connections Overview

Disconnect Power Before Wiring

Crucial safety step before wiring to prevent electrical shock or equipment damage.

STARTUP AND CHECKOUT

Ignition System Control Switch Settings

Configuration of the ignition system control switch for proper operation.

Gas Leak Test Procedure

Essential safety procedure to detect and prevent gas leaks after installation or servicing.

Gas Leak Test Procedures

Check and Adjust Pilot Flame

Guidelines for ensuring the pilot flame is correctly set for optimal performance.

Standard (M) Models Adjustment

Specific procedures for adjusting gas input and burner ignition for standard models.

Two-Stage (Q) Models Adjustment

Pressure Regulator Specifications

Details on pressure regulator settings for various models and gas types.

MAINTENANCE

SERVICE AND SAFETY

Guidelines and warnings for servicing the ignition control system.

Service Safety Warnings

Critical safety advice for performing service on the ignition control system.

Sequence of Operation

ST9160;208907 Sequence

Operational flow for ignition controls with ST9160 fan timer or 208907 terminal board.

TROUBLESHOOTING

Troubleshooting with LED Indicator

Using the LED indicator to diagnose and resolve system issues.

Troubleshooting Electrical Hazards

Safety advisory regarding electrical hazards during troubleshooting.

Troubleshooting Without LED Indicator

LED Indicator Troubleshooting Guide

Reference table for diagnosing issues using the LED status codes.

INSTRUCTIONS TO THE HOMEOWNER

Appliance Operation and Shutdown

Procedures for operating, vacation shutdown, and complete shutdown of the appliance.

resideo SmartValve SV9541 Specifications