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Reznor RA 235 User Manual

Reznor RA 235
52 pages
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Form I-RA/D 140/235 (Version A)
Obsoletes Form I-RA/D 140/235
REZNOR
®
USED-OIL-FIRED
HEATERS AND BOILERS
Installation/Operation/Maintenance
Manual and
Reference Guide
CSA Certied to Electrical and Fuel Burning requirements only.
Form I-RA/D 140/235 (Version A), Mfg No. 110318 Rev 4, Page 1
Heater Models
RA 140
RA 235
RAD 140
RAD 235

Table of Contents

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Reznor RA 235 Specifications

General IconGeneral
ModelRA235
TypeUnit Heater
Phase1
Input BTU235, 000 BTU/hr
Fuel TypeNatural Gas / Propane

Summary

Heater Model Identification

Heater Models

Lists the specific Reznor heater models covered in this manual.

Critical Safety and Installation Notice

Installation Guide

General Installation Requirements

Covers heater usage, compliance with codes, and warranty conditions.

Safety Warnings and Precautions

Secondary Heat Source and Fuel Types

Advises on backup heat sources and approved fuels, including warnings.

Hazardous Atmospheres and Venting

Discusses environmental safety and critical venting requirements for safe operation.

Installation Details

Combustion Air Supply and Installation Compliance

Covers air requirements for combustion and consequences of non-compliance.

Unpacking and Initial Inspection Procedures

Steps for safely unpacking and inspecting the heater upon arrival.

Included Parts

Parts Carton Contents

Details the components found in the parts carton for installation.

Heater Placement and Clearances

Minimum Clearances from Combustibles

Specifies safe distances from flammable materials around the heater.

High Altitude Installation

Installation Considerations for Elevated Locations

Guidelines for installing the heater at altitudes above 3,000 ft.

Fuel Supply System

Fuel Tank and Supply Line Requirements

Details on fuel tank capacity, type, and installation regulations.

Fuel Supply Line Installation

Remote Fuel Pump and Piping Setup

Instructions for installing the remote fuel pump and connecting the supply lines.

Fuel Line Configuration

Typical Fuel Supply Line Configuration

Illustrates a standard setup for the fuel oil supply lines.

Mounting and Suspension

Heater Mounting Weights and Suspension Methods

Information on the weight of the heater and methods for secure suspension.

Venting the Heater

General Guidelines for Vent System Installation

Basic principles and requirements for installing a safe and functional vent system.

Vent System Specifications

Detailed Requirements for Vent Systems

Specific technical details, clearances, and slopes for vent pipe configurations.

Draft Regulation

Draft Regulator Installation and Adjustment

Procedures for installing and setting the barometric draft regulator.

Installing Air Ducts

Inlet and Discharge Duct Connection

Instructions for attaching inlet and discharge ductwork to the heater.

Power Installation and Wiring

Electrical Connections for Pump, Heater, and Thermostat

Detailed instructions for wiring the heater's electrical components.

Heater Start-Up Procedures

Pre-Start System Checks and Fuel Priming

Essential checks and fuel line preparation before initial startup.

Start-Up Sequence and Verification

Start-Up Procedure

Step-by-step guide for starting the heater.

Post Start-Up System Verification

Verifying proper operation after initial startup.

Maintenance and Service

General Maintenance Requirements and Schedule

Outlines the importance of regular maintenance and provides a schedule.

Component Maintenance

Supply Line Filter and Internal Pump Screen Maintenance

Procedures for cleaning or replacing the fuel supply line filter and pump screen.

Inspection and Cleaning Procedures

Cleaning Combustion Chamber, Heat Exchanger, and Flue Pipe

Instructions for cleaning internal components affected by combustion byproducts.

Burner and Air Filter Maintenance

Replacing Compressed Air Filter and Servicing Burner Components

Steps for replacing the air filter and servicing burner parts like the end cone and nozzle.

Ignition System Maintenance

Spark Electrode Servicing and Adjustment

Guidance on inspecting, servicing, and adjusting the spark electrodes.

Pre-Heater System Maintenance

Cleaning the Oil Pre-Heater System

Procedures for cleaning the oil pre-heater to ensure optimal performance.

Exterior Cleaning

Cleaning Exterior Surfaces and Air Moving Device

Instructions for cleaning the external surfaces of the heater and its blower.

Service Notes and Operation

General Service Information and Heater Operation

Provides context for service personnel and explains how the heater operates.

Detailed General Operation Aspects

Further explanation of the heater's operational cycle, safety controls, and air handling.

Troubleshooting

Oil Burner Troubleshooting and Backflow Sensor

Diagnosing common oil burner issues and understanding the backflow sensor's function.

Troubleshooting Chart Index

A guide to selecting the correct troubleshooting chart based on symptoms.

Location of Components for Troubleshooting

Identifies key components referenced in troubleshooting charts for easy location.

Troubleshooting Charts

Chart 1: Burner Motor Not Starting

Step-by-step guide for diagnosing why the burner motor does not start.

Chart 2: Burner Motor No Start (System Ready)

Diagnostic steps when the system indicates readiness but the motor doesn't run.

Chart 3: No Ignition Attempt

Troubleshooting steps when the burner motor runs but ignition fails.

Chart 4: Lockout After Steady Burn

Steps to diagnose and resolve issues causing the system to lock out after a stable burn.

Chart 5: Erratic or Unstable Flame Pattern

Troubleshooting guide for diagnosing an unstable or erratic flame.

Chart 6: High Temperature Limit Cycles

Steps to diagnose and correct causes of high temperature limit cycling.

Fan and Limit Control Functions

Explanation of the fan control and high limit switches within the assembly.

Chart 7: Oil Delivery System Problems

Diagnostic flowchart for issues related to oil delivery and pump operation.

Appendix

Wiring Diagram for RA/RAD 140/235 Models

Complete electrical wiring diagram for the heater models.

Hour Meter and Cleaning Record Log

A logbook to record maintenance dates, meter readings, and initials.

Installer and Owner Information

Installer Completion Details and Contact Information

Fields for installer data and contact details for service and support.

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