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Reznor RDF 2-80-3 User Manual

Reznor RDF 2-80-3
28 pages
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Form I-RDF, P/N 148384 (Rev 1), Page 1
Indoor or Outdoor, Gas, Direct-Fired
Makeup Air/Heating Systems
(Specifications subject to change without notice.)
Installation Form RZ-NA I-RDF
Obsoletes Form RZ-NA 440 (Version B)
WARNING: The use and storage of gasoline or other flammable
vapors and liquids in the vicinity of this appliance is hazardous.
FOR YOUR SAFETY
If you smell gas:
1. Open windows.
2. Don't touch electrical switches.
3. Extinguish any open flame.
4. Immediately call your gas supplier.
WARNING: Improper installation, adjustment, alteration,
service, or maintenance can cause property damage, injury or
death. Read the installation, operation, and maintenance
instructions thoroughly before installing or servicing this
equipment.
WARNING: Gas-fired appliances are not designed for use in
hazardous atmospheres containing flammable vapors or
combustible dust, or atmospheres containing chlorinated or
halogenated hydrocarbons. See Hazard Levels, page 2.
WARNING: On makeup air heaters which also recirculate room
air, outside ventilation air must be provided in accordance with
the information shown on the heater nameplate.
Recirculation of room air may be hazardous in the presence of:
(a) Flammable solids, liquids, and gases;
(b) Explosive materials; or
(c) Substances which may become toxic when exposed to heat.
General Description
The information in this manual applies to Reznor
®
Model RDF Series 3 direct-
fired makeup air heating systems. The typical system consists of a direct-fired,
natural gas-fueled burner, and a draw-through blower housed in a weatherized
cabinet. The system may be installed either indoors or outdoors.
This direct-fired makeup air system provides tempered makeup air. Makeup
air is defined as air that enters a building or area due to negative pressure
created by an air exhaust load in excess of the volume of entering air. This
system warms the outside air and monitors the volume and temperature of the
makeup air added to the building. The system may be used to provide ventila-
tion in whole building or in spot applications. In whole building applications,
adding controlled makeup air will cause less infiltration of dust and dirt; will
eliminate continuous backdraft in chimneys and vents; and will reduce space
heating fuel costs.
Applies to: Reznor
®
Model RDF Series 3
Index .................................... Page
Belt Tension ........................................ 18
Blower Rotation ............................. 18
Blower Speed Adjustment ................. 18
Clearances ............................................. 4
Installation Codes ................................. 2
Computer Control (Field)................... 15
Control Locations................................ 19
Control Wiring.................................... 10
Convenience Outlet (Option)............ 11
General Description ............................. 1
Dimensions............................................ 4
Dirty Filter Switch (Option) ............... 11
Discharge Sensor (Option)................. 13
Discharge Temperature
Low Limit (Freezestat Option) ....... 16
Disconnect Switch ............................... 10
Door Switch (Option) ......................... 13
Ductwork Sizing and Installation ..... 10
Electrical Supply and Connections .... 9
Filter Cabinets (Option) ................ 5, 24
Firestat (Option) .................................. 14
Gas Piping and Pressures ................... 16
HAZARD INTENSITY LEVELS ...... 3
Maintenance
............... See Form O-DV/RDF/ADF
Makeup Air ............................................ 9
Manifold Pressure ............................... 16
Motor Loads ....................................... 18
Mounting............................................... 6
Operation
............... See Form O-DV/RDF/ADF
Outside Air Cutoff (Option) ............... 13
Outside Air Hoods (Option) ......... 5, 24
Photohelic Pressure Switch (Opt) ...... 15
Potentiometer (Option)....................... 14
Recirculation (Option) ......................... 2
Remote Console (Option).................. 11
Replacement Parts
....See Form 740 or P-DVRDF/ADF
Rigging .................................................. 6
Roof Curb ............................................. 7
Pressure Null Switch (Option) .......... 14
Service...... See Form O-DV/RDF/ADF
Smoke Detector (Option) ................... 16
Technical Data ...................................... 3
Uncrating............................................... 3
Warranty ........................................... 3
®
C E R T I F I E D
Table of Contents
Paragraphs Pages
Installation .................. 1-12 ..... 1-18
Check/Test/Start ............ 13 ... 19-24
ADDENDUM - Field-Installed
Accessories ............................ 24-28
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Reznor RDF 2-80-3 Specifications

General IconGeneral
BrandReznor
ModelRDF 2-80-3
CategoryHeating System
LanguageEnglish

Summary

Installation Codes and Requirements

Recirculation Requirements

Guidelines for systems with recirculation to prevent hazards.

Clearances for All Sizes

Location and Mounting

Mounting on Field-Supplied Supports

Details using wooden rails for mounting the unit on a surface.

Mounting on a Roof Curb

Roof Curb Installation Instructions

Sizing and Installation of Distribution Ductwork

Electrical Supply, Connections, and Controls

Control Wiring

Discharge Sensor Installation

Outside Air Cutoff Control

Discharge Temperature Low Limit

Optional Potentiometer

Optional Pressure Null Switch

Optional Photohelic Pressure Switch

Optional Field-Provided Computer Control

Gas Piping and Pressures

Gas Pressure Switches

Explanation of high and low gas pressure switches and their function in system safety.

Supply Pressure Requirement by Manifold Option

Pilot Supply Pressure

Blowers, Drives, and Motors

Blower Speed Adjustment

How to adjust blower speed using adjustable pitch pulleys to meet CFM requirements.

Check-Test Start

Startup Procedures

Diagnostic Lights and Blower Rotation Check

Blower Speed Adjustment (Less than 7-1/2 HP)

Blower Speed Adjustment (7-1/2 HP and Larger)

Pilot Pressure Check

Inlet Gas Pressure Verification

Addendum Section

Optional Air Hood and Filter Section Installation

Instructions for installing optional air inlet hoods and filter cabinets as accessories.

Field Installed Outside Air Hood or Filter Section Assembly

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