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Riello NXC 017 - User Manual

Riello NXC 017
104 pages
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cod. Doc-0081178 rev. 3
01/2017
IT ISTRUZIONI PER L'INSTALLATORE E PER IL SERVIZIO TECNICO DI ASSISTENZA
EN INSTRUCTIONS FOR THE INSTALLER AND FOR THE TECHNICAL SUPPORT SERVICE
NXC 017-021
NXH / NXC 026-040

Table of Contents

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Summary

CONFORMITY

CE Conformity Compliance

RIELLO NXC/NXH units comply with relevant European Directives and Norms.

PRODUCT RANGE

Model Identification

List of RIELLO NXC/NXH models and their corresponding product codes.

ACCESSORIES

Accessory Information

Details on available accessories for the RIELLO NXC/NXH units.

1. GENERAL INFORMATION

1.1 General Warnings

Important safety instructions and precautions for installation and maintenance procedures.

1.2 Essential Safety Regulations

Critical safety rules for installation and operation, covering electrical, water, and general safety.

1.2.1 Fire and Explosion Precautions

Specific safety measures related to fire and explosion hazards during unit operation.

1.2.2 Vibration Management

Guidelines for ensuring acceptable vibration levels and handling precautions for the unit.

1.2.3 Water Connection Requirements

Specifies water quality and connection procedures to prevent corrosion and ensure performance.

1.2.4 Heat Exchange Fluid Recommendations

Recommendations regarding heat exchange fluids and crucial water quality parameters.

1.2.5 Liquid Refrigerant Charge Handling

Procedures and safety precautions for handling refrigerant charge, including preventing freezing.

1.3 EQUIPMENT DESCRIPTION

1.4 SAFETY AND ADJUSTMENT DEVICES

1.5 PRODUCT IDENTIFICATION

1.6 UNIT STRUCTURE

1.7 TECHNICAL SPECIFICATIONS

1.8 OPERATION LIMITS

1.9 WATER FLOW RATE

1.10 ETHYLENE GLYCOL SOLUTIONS

1.11 RESIDUAL HEAD

1.12 COOLING CIRCUIT AND PROBE POSITIONING

2. INSTALLATION

2.1 Receiving the Product

Procedures for checking the unit upon delivery and verifying its contents and integrity.

2.2 Label Positioning

Illustration showing the correct placement of package and shipping labels on the units.

2.3 Dimensions and Weight

Tables and diagrams providing dimensions and net weights for NXC and NXH models.

2.4 Handling and Unpacking

Detailed instructions and precautions for safely handling and unpacking the unit.

2.5 Installation Site Selection

Guidance on selecting an appropriate installation location, considering site requirements and warnings.

2.5.1 Recommended Distances

Diagrams illustrating recommended installation clearances for NXC and NXH units to ensure airflow and access.

2.6 Unit Positioning

Recommendations for unit placement, including anti-vibration support and elevation requirements.

2.7 Installation on Old or Upgrading Systems

Guidelines for integrating units with existing or upgraded systems, ensuring compliance.

2.8 Source Water Systems

Requirements for source water systems to ensure proper unit operation and prevent imbalances.

2.9 Hydraulic Connections

Details on dimensions and positions for water connections on NXC/NXH units, including pipe preparation.

2.9.1 Connection Diagrams

Hydraulic connection diagrams for NXC 017-021 and NXC/NXH 026-040 unit models.

2.10 System Charging and Emptying

Procedures for filling and draining the system, including essential water quality requirements.

2.10.1 Water Quality Requirements

Specifies water quality parameters essential for the heating/cooling system's longevity and performance.

2.10.2 Charging the System

Step-by-step instructions for safely filling the system with water, ensuring proper air venting.

2.10.3 Emptying the Equipment

Procedure for safely draining water from the NXC/NXH units, including panel removal.

2.11 Electric Connections and Diagrams

Guidance on wiring diagrams, electrical connections, and power grid integration for the units.

2.11.1 Electrical Data

Table detailing electrical characteristics and power supply requirements for the units.

2.11.2 Control Panel Access

Instructions on how to access and open the Pro-Dialog+ control panel for configuration.

2.11.3 Installer Connections

Table detailing external connections to the control board for installer configuration and setup.

3. PRO-DIALOG+ CONTROL PANEL

3.1 Safety Warnings

Safety precautions for working with the Pro-Dialog+ control panel and its associated electrical components.

3.2 Control Panel Description

Overview of the Pro-Dialog+ electronic control panel and its primary management capabilities.

3.3 Dry Contacts

Explanation of dry contact usage for remote control, automatic selection, and demand limitation.

3.4 PRO-DIALOG + Interface

Overview of the Pro-Dialog+ interface pages, navigation, and home page display features.

3.4.1 Pro-Dialog+ Menu Structure

Diagram illustrating the hierarchical menu structure of the Pro-Dialog+ control panel.

3.4.2 Detailed Menu Descriptions

Detailed explanations of the GENUNIT, TEMP, and PRESSURE menus for parameter configuration.

OCC1 PSX Menu

3.5 CHECK OPERATIONS

3.5.1 Start and Stop Controls

Table comparing unit status based on control type, operation mode, and start/stop status.

3.5.2 Operating Mode and Parameters

Explanation of operating modes and their corresponding parameters and control types.

3.5.3 Heating;Cooling;Stand-by Mode

Management of heating, cooling, and standby modes, including automatic switching based on temperature.

3.5.4 Pump Control

Management of one or two pumps within the unit, including start-up delays and protection.

3.5.5 Control Point

Definition of the control point as the target water temperature for the unit to reach.

3.5.6 Active Setpoint

Selection of up to two cooling and two heating setpoints based on control type or schedule.

3.5.7 Reset Function

Parameter to adjust setpoint values to reduce machine capacity and improve performance under varying conditions.

3.5.8 Demand Limitation

Function to limit the unit's power consumption by setting a specific setpoint limit via dry contacts.

3.5.9 Capacity Control

Machine adjusts compressor capacity based on water temperatures to maintain the setpoint.

3.5.10 Night Mode

Function to limit machine capacity for a set period, typically during nighttime, to reduce noise and energy use.

3.5.11 Optional Electric Heating Element Control

Management of optional electric heating elements to compensate for heat requests or machine faults.

3.5.12 Desuperheater Option

Option to recover heat from hot water using a desuperheater, activated via setpoint parameters.

3.5.13 Defrost Function

Automatic function to prevent ice formation on the air side exchanger during heating operation.

3.5.14 Auxiliary Boiler Control

Control of an alternative heat source like a boiler for heating, managing its start-up and operation.

3.5.15 Master;Slave Unit Configuration

Configuration for connecting two ProDialog+ controls in a Master-Slave system for coordinated operation.

4. COMMISSIONING

4.1 Preparation to First Commissioning

Checklist of essential pre-commissioning checks to ensure safety and proper system setup.

4.2 First Commissioning Procedure

Steps to follow and checks to perform during the initial unit start-up and testing phase.

4.3 Post-Commissioning Checks

Essential checks to be performed after initial commissioning to verify correct operation and safety.

4.4 Shutdown for Extended Periods

Procedures for safely shutting down the unit for prolonged periods of non-use, including draining.

4.5 Temporary Shutdown

Instructions for temporary shutdown of the unit for brief absences, ensuring anti-freeze logic remains active.

5. MAINTENANCE

5.1 Standard Maintenance

General recommendations and the importance of regular maintenance for unit efficiency and reliability.

5.1.1 Maintenance Level 1

Simple weekly maintenance procedures that can be performed by the user to ensure optimal performance.

5.1.2 Maintenance Level 2

Monthly/yearly maintenance tasks requiring specific technical skills and know-how.

5.1.3 Maintenance Level 3

Advanced maintenance requiring specialized skills, performed by authorized personnel for major component replacement.

5.2 Air Exchanger Cleaning

Procedures for cleaning and maintaining the unit's air heat exchanger coils to ensure efficient operation.

5.3 Water Heat Exchanger Maintenance

Checks and maintenance for the water heat exchanger, including inspecting insulating foam and connections.

5.4 Unit Maintenance

General maintenance checks for unit components, including VFD, electrical safety, and condensers.

5.5 Refrigerant Volume Check

Procedure to check refrigerant volume correctness by monitoring subcooling in cooling mode.

6. ALARM CODES

6.1 Alarm Menu Overview

Overview of the alarm menu, LED signals, and basic alarm status indication.

6.2 Alarm Reset Procedures

Procedures for resetting triggered alarms, both manual and automatic, depending on the error type.

6.3 Detailed Alarm Codes

Comprehensive list of alarm codes, descriptions, reset modes, probable causes, and control reactions.

7. DISPOSAL

Summary

CONFORMITY

CE Conformity Compliance

RIELLO NXC/NXH units comply with relevant European Directives and Norms.

PRODUCT RANGE

Model Identification

List of RIELLO NXC/NXH models and their corresponding product codes.

ACCESSORIES

Accessory Information

Details on available accessories for the RIELLO NXC/NXH units.

1. GENERAL INFORMATION

1.1 General Warnings

Important safety instructions and precautions for installation and maintenance procedures.

1.2 Essential Safety Regulations

Critical safety rules for installation and operation, covering electrical, water, and general safety.

1.2.1 Fire and Explosion Precautions

Specific safety measures related to fire and explosion hazards during unit operation.

1.2.2 Vibration Management

Guidelines for ensuring acceptable vibration levels and handling precautions for the unit.

1.2.3 Water Connection Requirements

Specifies water quality and connection procedures to prevent corrosion and ensure performance.

1.2.4 Heat Exchange Fluid Recommendations

Recommendations regarding heat exchange fluids and crucial water quality parameters.

1.2.5 Liquid Refrigerant Charge Handling

Procedures and safety precautions for handling refrigerant charge, including preventing freezing.

1.3 EQUIPMENT DESCRIPTION

1.4 SAFETY AND ADJUSTMENT DEVICES

1.5 PRODUCT IDENTIFICATION

1.6 UNIT STRUCTURE

1.7 TECHNICAL SPECIFICATIONS

1.8 OPERATION LIMITS

1.9 WATER FLOW RATE

1.10 ETHYLENE GLYCOL SOLUTIONS

1.11 RESIDUAL HEAD

1.12 COOLING CIRCUIT AND PROBE POSITIONING

2. INSTALLATION

2.1 Receiving the Product

Procedures for checking the unit upon delivery and verifying its contents and integrity.

2.2 Label Positioning

Illustration showing the correct placement of package and shipping labels on the units.

2.3 Dimensions and Weight

Tables and diagrams providing dimensions and net weights for NXC and NXH models.

2.4 Handling and Unpacking

Detailed instructions and precautions for safely handling and unpacking the unit.

2.5 Installation Site Selection

Guidance on selecting an appropriate installation location, considering site requirements and warnings.

2.5.1 Recommended Distances

Diagrams illustrating recommended installation clearances for NXC and NXH units to ensure airflow and access.

2.6 Unit Positioning

Recommendations for unit placement, including anti-vibration support and elevation requirements.

2.7 Installation on Old or Upgrading Systems

Guidelines for integrating units with existing or upgraded systems, ensuring compliance.

2.8 Source Water Systems

Requirements for source water systems to ensure proper unit operation and prevent imbalances.

2.9 Hydraulic Connections

Details on dimensions and positions for water connections on NXC/NXH units, including pipe preparation.

2.9.1 Connection Diagrams

Hydraulic connection diagrams for NXC 017-021 and NXC/NXH 026-040 unit models.

2.10 System Charging and Emptying

Procedures for filling and draining the system, including essential water quality requirements.

2.10.1 Water Quality Requirements

Specifies water quality parameters essential for the heating/cooling system's longevity and performance.

2.10.2 Charging the System

Step-by-step instructions for safely filling the system with water, ensuring proper air venting.

2.10.3 Emptying the Equipment

Procedure for safely draining water from the NXC/NXH units, including panel removal.

2.11 Electric Connections and Diagrams

Guidance on wiring diagrams, electrical connections, and power grid integration for the units.

2.11.1 Electrical Data

Table detailing electrical characteristics and power supply requirements for the units.

2.11.2 Control Panel Access

Instructions on how to access and open the Pro-Dialog+ control panel for configuration.

2.11.3 Installer Connections

Table detailing external connections to the control board for installer configuration and setup.

3. PRO-DIALOG+ CONTROL PANEL

3.1 Safety Warnings

Safety precautions for working with the Pro-Dialog+ control panel and its associated electrical components.

3.2 Control Panel Description

Overview of the Pro-Dialog+ electronic control panel and its primary management capabilities.

3.3 Dry Contacts

Explanation of dry contact usage for remote control, automatic selection, and demand limitation.

3.4 PRO-DIALOG + Interface

Overview of the Pro-Dialog+ interface pages, navigation, and home page display features.

3.4.1 Pro-Dialog+ Menu Structure

Diagram illustrating the hierarchical menu structure of the Pro-Dialog+ control panel.

3.4.2 Detailed Menu Descriptions

Detailed explanations of the GENUNIT, TEMP, and PRESSURE menus for parameter configuration.

OCC1 PSX Menu

3.5 CHECK OPERATIONS

3.5.1 Start and Stop Controls

Table comparing unit status based on control type, operation mode, and start/stop status.

3.5.2 Operating Mode and Parameters

Explanation of operating modes and their corresponding parameters and control types.

3.5.3 Heating;Cooling;Stand-by Mode

Management of heating, cooling, and standby modes, including automatic switching based on temperature.

3.5.4 Pump Control

Management of one or two pumps within the unit, including start-up delays and protection.

3.5.5 Control Point

Definition of the control point as the target water temperature for the unit to reach.

3.5.6 Active Setpoint

Selection of up to two cooling and two heating setpoints based on control type or schedule.

3.5.7 Reset Function

Parameter to adjust setpoint values to reduce machine capacity and improve performance under varying conditions.

3.5.8 Demand Limitation

Function to limit the unit's power consumption by setting a specific setpoint limit via dry contacts.

3.5.9 Capacity Control

Machine adjusts compressor capacity based on water temperatures to maintain the setpoint.

3.5.10 Night Mode

Function to limit machine capacity for a set period, typically during nighttime, to reduce noise and energy use.

3.5.11 Optional Electric Heating Element Control

Management of optional electric heating elements to compensate for heat requests or machine faults.

3.5.12 Desuperheater Option

Option to recover heat from hot water using a desuperheater, activated via setpoint parameters.

3.5.13 Defrost Function

Automatic function to prevent ice formation on the air side exchanger during heating operation.

3.5.14 Auxiliary Boiler Control

Control of an alternative heat source like a boiler for heating, managing its start-up and operation.

3.5.15 Master;Slave Unit Configuration

Configuration for connecting two ProDialog+ controls in a Master-Slave system for coordinated operation.

4. COMMISSIONING

4.1 Preparation to First Commissioning

Checklist of essential pre-commissioning checks to ensure safety and proper system setup.

4.2 First Commissioning Procedure

Steps to follow and checks to perform during the initial unit start-up and testing phase.

4.3 Post-Commissioning Checks

Essential checks to be performed after initial commissioning to verify correct operation and safety.

4.4 Shutdown for Extended Periods

Procedures for safely shutting down the unit for prolonged periods of non-use, including draining.

4.5 Temporary Shutdown

Instructions for temporary shutdown of the unit for brief absences, ensuring anti-freeze logic remains active.

5. MAINTENANCE

5.1 Standard Maintenance

General recommendations and the importance of regular maintenance for unit efficiency and reliability.

5.1.1 Maintenance Level 1

Simple weekly maintenance procedures that can be performed by the user to ensure optimal performance.

5.1.2 Maintenance Level 2

Monthly/yearly maintenance tasks requiring specific technical skills and know-how.

5.1.3 Maintenance Level 3

Advanced maintenance requiring specialized skills, performed by authorized personnel for major component replacement.

5.2 Air Exchanger Cleaning

Procedures for cleaning and maintaining the unit's air heat exchanger coils to ensure efficient operation.

5.3 Water Heat Exchanger Maintenance

Checks and maintenance for the water heat exchanger, including inspecting insulating foam and connections.

5.4 Unit Maintenance

General maintenance checks for unit components, including VFD, electrical safety, and condensers.

5.5 Refrigerant Volume Check

Procedure to check refrigerant volume correctness by monitoring subcooling in cooling mode.

6. ALARM CODES

6.1 Alarm Menu Overview

Overview of the alarm menu, LED signals, and basic alarm status indication.

6.2 Alarm Reset Procedures

Procedures for resetting triggered alarms, both manual and automatic, depending on the error type.

6.3 Detailed Alarm Codes

Comprehensive list of alarm codes, descriptions, reset modes, probable causes, and control reactions.

7. DISPOSAL

Riello NXC 017 Specifications

General IconGeneral
BrandRiello
ModelNXC 017
CategoryAir Conditioner
LanguageEnglish

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