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Riello RLS 1000/M C13 User Manual

Riello RLS 1000/M C13
64 pages
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Installation, use and maintenance instructions
20040160 (4) - 05/2012
Dual fuel gas oil/gas burners
Progressive two-stage or modulating operation
CODE MODEL TYPE
20034254 RLS 1000/M C13 1311 T
20034255 RLS 1200/M C13 1312 T
GB

Table of Contents

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Riello RLS 1000/M C13 Specifications

General IconGeneral
CategoryIndoor Fireplace
ModelRLS 1000/M C13
ManufacturerRiello
Fuel TypeNatural Gas / LPG
Electrical Supply230 V ± 10% 50 Hz

Summary

Declaration and Compliance Information

Declaration of Conformity (ISO/IEC 17050-1)

Statement of compliance with ISO/IEC 17050-1 and European Directives for the product.

Manufacturer's Emissions Declaration

Manufacturer's statement regarding NOx emission limits as per German standard.

Manual Information and Safety Warnings

Instruction Manual Guidance

Information on the proper use, interpretation, and importance of the instruction manual.

Danger Levels and Warning Symbols

Explanation of danger classifications and warning symbols used throughout the manual.

Guarantee and Responsibility Terms

Details on warranty conditions, exclusions, and manufacturer's liability limitations.

Safety and Prevention Measures

Introduction to Safety Protocols

Importance of adhering to safety regulations and risks associated with improper equipment use.

Personnel Training Requirements

Ensuring personnel are qualified and informed for safe operation and maintenance tasks.

Burner Technical Specifications

Burner Designation System Explained

Explanation of the coding system used to identify burner models and configurations.

Available Burner Models

List of different burner models offered with their key specifications.

Burner Categories by Destination

Categorization of burners based on country of destination and applicable gas types.

Detailed Technical Data

Comprehensive technical specifications including output, fuels, pressures, and environmental data.

Electrical Specifications

Information on electrical requirements, motor types, and power consumption for the burner.

Burner Weight Information

Weight details for different burner models, including packaging.

Burner Physical Dimensions

Detailed dimensions of the burner, with diagrams for installation reference.

Burner Firing Rate Capabilities

Information on maximum and minimum output limits and relevant firing rate diagrams.

Test Boiler Compatibility

Details on test boiler dimensions and compatibility requirements for burner installation.

Burner Component Identification

Burner Assembly Diagram and Parts List

Detailed diagram and list of all components comprising the burner assembly.

Electrical Panel Description

Electrical Panel Component Layout

Diagram and list of components found within the burner's electrical control panel.

Burner Equipment and Accessories

Standard Burner Equipment List

List of standard equipment and spare parts included with the burner for installation.

Control Box (LFL1.333..) Details

Control Box Safety Precautions

Essential safety warnings for handling and operating the LFL1.333.. control box.

Control Box Technical Specifications

Specifications for the control box, including voltage, power, and environmental conditions.

Servomotor (SQM10.1) Specifications

Servomotor Safety Instructions

Safety warnings and precautions for the SQM10.1 servomotor installation and use.

Servomotor Technical Data

Technical specifications for the servomotor, including operating voltage and environmental conditions.

Installation Safety and Preparation

Installation Safety Directives

Critical safety instructions to follow during the burner installation process.

Safe Handling and Moving

Guidelines for safely handling and moving the burner during the installation phase.

Preliminary Installation Checks

Essential checks before installation, including consignment and burner identification.

Burner Installation Procedures

Correct Operating Position

Specifies the allowed operating positions for the burner and prohibited configurations.

Boiler Preparation for Mounting

Steps for preparing the boiler, including drilling the plate and setting blast tube length.

Securing Burner to Boiler

Instructions for physically mounting the burner onto the boiler, ensuring an airtight seal.

Burner Internal Access and Settings

Accessing Internal Burner Parts

Procedure for safely opening the burner to access internal parts for maintenance or adjustment.

Ignition Electrode Placement

Correct placement of the ignition electrode relative to the ignition pilot for optimal function.

Nozzle Installation and Selection

Nozzle Installation Guide

Steps for installing the nozzle, including tool usage and torque recommendations.

Recommended Nozzles and Ranges

List of recommended nozzles, their specifications, and complete nozzle ranges available.

Combustion Head Adjustment

Adjusting Combustion Head Settings

Procedure for adjusting the combustion head using levers and selecting holes based on output.

Light Oil Supply System Setup

Double-Pipe Oil Supply Circuit

Description of the double-pipe system for oil supply, including tank height considerations.

Loop Circuit for Oil Supply

Explanation of the loop circuit for oil supply, useful when self-priming is difficult.

Hydraulic System Connections and Calibration

Hydraulic Hose Connection Guide

Instructions for correctly connecting flexible hoses to the pump supply and return lines.

Hydraulic Circuit Diagram Overview

Schematic diagram illustrating the hydraulic circuit of the burner for reference.

Pressure Variator Calibration Procedures

Procedures for calibrating the pressure variator on both return and delivery lines.

Pump Operation and Priming

Pump Technical Data

Key technical specifications for the burner pump, including delivery rates and pressures.

Pump Priming Procedure

Detailed steps for priming the pump, including safety precautions and troubleshooting.

Gas Supply System Installation

Gas Feeding Line Configurations

Diagrams and descriptions of various gas feeding line configurations (MBC, DMV, CB).

Gas Train and Pressure Management

Gas Train Specifications and Selection

Information on gas trains approved per EN 676 and their selection criteria.

Gas Train Installation Safety

Safety procedures for gas train installation, including leak checks and electrical disconnection.

Gas Pressure Drop Calculation

How to calculate gas pressure drop across the combustion head and butterfly valve.

Pilot Burner and Gas Connections

Pilot Gas Train Connection Guide

Connecting the pilot gas train to the main gas supply or LPG cylinder.

Ignition Pilot Burner Adjustment

Procedure for adjusting ignition pilot burner gas pressure and checking flame stability.

Burner Lance Activation

Burner Lance Operation Details

Information on the spray lance for light oil and the 3-way valve for activation.

Electrical Connections and Wiring

Electrical Wiring Safety Protocols

Critical safety guidelines for electrical wiring installation, including disconnections and earthing.

Cable Entry and Routing Procedures

How to route supply cables and external connections through cable grommets.

Thermal Relay Calibration

Thermal Relay Function and Calibration

Explanation of the thermal relay's role in motor protection and its calibration procedure.

Initial Burner Start-up and Safety

Safety for First Start-up

Essential safety measures and checks before the initial burner start-up.

Light Oil Pre-Ignition Adjustments

Key adjustments required before igniting the burner on light oil operation.

Light Oil Burner Ignition Steps

Procedure for igniting the burner when using light oil as fuel.

Gas Operation Start-up and Adjustments

Gas Pre-Ignition Adjustments

Necessary adjustments before igniting the burner on gas, including pressure checks.

Gas Burner Start-up Procedure

Steps for starting the burner when using gas as fuel, including selector settings.

Gas Burner Ignition Process

Procedure and troubleshooting for igniting the burner on gas fuel.

Fuel Selection and Changeover

Methods for selecting and changing between different fuel types (oil/gas).

Burner Calibration: Servomotor and Air

Servomotor Adjustment Procedures

Detailed guide on adjusting the servomotor cams for output and air control.

Combustion Air Synchronization

Methods for adjusting combustion air to achieve optimal fuel/air synchronization.

Burner Output Modulation and Air/Fuel Ratio

Adjusting Burner Output Levels

Steps for setting maximum, minimum, and intermediate burner outputs.

Air/Fuel Ratio Calibration

Procedures for calibrating the air/fuel ratio for optimal combustion.

Comprehensive Burner Calibration

Step-by-Step Calibration Process

Detailed procedure for calibrating the burner for both oil and gas operation.

Pressure Switch Adjustments and CO Check

Air Pressure Switch and CO Monitoring

Adjusting the air pressure switch and checking CO levels for safe operation.

Maximum Gas Pressure Switch Setting

Procedure for setting the maximum gas pressure switch.

Minimum Gas Pressure Switch Setting

Procedure for setting the minimum gas pressure switch.

Burner Operation Sequences and Faults

Burner Start-up Sequence

Detailed sequence of operations during burner start-up.

Normal Burner Operation Mode

Description of how the burner operates in response to heat requests.

Flame Out and Ignition Failure Handling

Handling of flame loss during operation and ignition failure scenarios.

Final Checks After Burner Operation

Post-Operation Checks

Final checks to be performed with the burner operating and after shutdown.

Burner Maintenance Procedures

Safety Precautions for Maintenance

Essential safety rules to follow before and during maintenance operations.

Maintenance Schedule and Tasks

Guidelines on maintenance frequency and specific checks/cleaning procedures.

Burner Servicing: Opening and Closing

Procedure for Opening the Burner

Step-by-step guide to safely open the burner for internal access.

Procedure for Closing the Burner

Instructions for reassembling the burner after maintenance.

Troubleshooting Light Oil Operation

Light Oil Fault Diagnosis Guide

List of common faults, their causes, and recommended solutions for light oil operation.

Troubleshooting Common Faults

Flame Appearance Faults

Diagnosing and resolving issues related to flame appearance, smoke, and ignition.

Output and Lockout Faults

Addressing faults like failure to reach second stage, lockout, or uneven fuel supply.

Troubleshooting Pump and Combustion Issues

Pump Noise and Pressure Faults

Diagnosing and resolving issues with noisy pumps, unstable pressure, and priming.

Combustion Faults and Lockout

Troubleshooting combustion faults, dirty heads, and burner lockout during operation.

Troubleshooting Gas Operation

Gas Operation Fault Diagnosis Guide

List of faults, causes, and solutions for gas operation, including start-up and lockout issues.

Advanced Gas Fault Scenarios

Gas Lockout and Ignition Faults

Troubleshooting scenarios involving gas lockout, flame simulation, and ignition pulsations.

Optional Accessories and Kits

Modulating Operation Regulator Kits

Kits for output power regulation, including probes and regulators.

Analog Signal Converter Kits

Kits for analogue signal conversion with potentiometers and converters.

Soundproofing Box Kit

Kit designed to reduce burner noise levels.

Remote Fuel Selection Kit

Kit for remotely selecting the fuel type for the burner.

Electrical Panel Layout Appendix

Index of Electrical Layouts

An index listing all electrical diagrams and layout sheets within the appendix.

Reference System for Diagrams

Explanation of how references (sheet number, coordinates) are used in electrical diagrams.

Functional Layouts and Diagrams

Various functional layouts, diagrams, and wiring kits for the electrical panel.

Electrical Panel Wiring Key

Wiring Layout Key Explanation

A comprehensive key explaining all abbreviations and symbols used in the wiring diagrams.

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