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RINCO ULTRASONICS AG Standard 3000 User Manual

RINCO ULTRASONICS AG Standard 3000
137 pages
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RINCO ULTRASONICS AG
Operating instructions
Translation of the original operating instructions (English)
Read the operating instructions before carrying out any work
Standard 3000
with ADG generator

Table of Contents

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RINCO ULTRASONICS AG Standard 3000 Specifications

General IconGeneral
BrandRINCO ULTRASONICS AG
ModelStandard 3000
CategoryWelding System
LanguageEnglish

Summary

General Information

Information About These Operating Instructions

Explains the purpose, scope, and recommended use of the operating instructions.

Explanation of Symbols

Defines safety symbols and signal words used to convey hazard severity.

Disclaimer

States limitations of liability and the scope of information provided in the manual.

Terms of Warranty

Outlines the warranty conditions and obligations for RINCO ULTRASONICS AG.

Customer Service and Product Monitoring

Provides contact details for technical support and information on product feedback.

Safety Requirements

Introduction

Provides an overview of key safety aspects for safe and trouble-free operation.

Responsibility of the Operator

Defines the operator's fundamental obligations regarding workplace safety.

Personnel Requirements

Details the qualifications and requirements for personnel operating the machine.

Personal Protective Equipment

Lists the mandatory personal protective equipment required for safe operation.

Residual Risks

Identifies residual risks that remain even after safety measures are implemented.

Emergency Shutdown

Explains the procedure for immediate machine shutdown in hazardous situations.

Symbols/Pictograms

Explains the meaning and importance of symbols and pictograms used in the manual.

Machine Description

Overview/Assemblies

Provides a general overview of the complete system and its main components.

Sound Enclosure (Optional)

Describes the optional sound enclosure and its constituent parts.

Oscillator Unit

Details the oscillator unit, a key functional component of the system.

Controls and Indicators

Introduces the various controls and indicators on the welding press.

Menu Tree

Presents a diagram of the menu structure for navigating the generator's interface.

Connections

Electrical Connection

Details the electrical connections required for the generator.

Compressed Air Connection

Explains the compressed air connection point on the welding press.

Welding Technology

Process

Describes the six sequential steps that constitute a welding cycle.

Programming an Initial Application

Guides users through setting up the machine for a new welding application.

Welding Modes

Details various welding modes like Time, Travel, and Energy modes.

Transport, Packaging and Storage

Safety Warnings for Transport

Covers essential safety precautions and PPE for transporting the machine.

Delivery (Packaging/Packages)

Explains the function of packaging and handling procedures during delivery.

Transporting the Packages by Forklift Truck or Lifting Cart

Provides instructions for safely moving packages using forklifts or lifting carts.

Storage and Extended Downtimes

Outlines the conditions required for storing machine components and packages.

Assembly and Initial Start-up

Safety Instructions for Installation

Details critical safety precautions to be observed during machine installation.

Set-up Location Requirements

Specifies the environmental and spatial requirements for the machine's installation location.

Setting Up the Machine

Provides step-by-step instructions for the physical setup of the machine.

Electrical Connections

Details the essential procedures for making the electrical connections to the generator.

Compressed Air Connections

Explains the correct procedure for connecting the compressed air system.

Operation

Safety

Outlines crucial safety precautions for operating personnel and required PPE.

Hazards from Electric Energies

Details dangers from electric energy during operation and necessary safety measures.

Danger from Incorrect Operation

Warns about hazards resulting from improper operation and required checks.

Hazards from Vapours and Particulate Emissions

Describes risks from emissions and outlines required health and safety measures.

Hazards from Noise Emission

Addresses noise levels and the mandatory use of hearing protection.

Mechanical Hazards

Details mechanical hazards during operation, especially crushing risks.

Sample Application

Illustrates a typical application with ADG generator signals and process steps.

ADG Generator Error Signals

Shows ADG generator error signals, their meaning, and interpretation.

ADG Generator with Sound Enclosure

Explains ADG generator signals and process steps when using a sound enclosure.

Switch Data Set Function

Explains how to switch between saved welding applications (data sets).

Process Programming

Introduces process programming and the use of PIN codes for system access.

Advanced System Operation

Describes advanced access to system parameters and amplitude measurement.

Data Analysis

Introduces data analysis and statistics for performance tracking and quality control.

System Setup

Details system setup procedures, including installing the oscillator system.

Steps Prior to Use

Lists essential pre-operational checks to be performed before starting the machine.

Starting the Machine

Provides instructions for powering on and initiating the machine's operation.

Switching Off

Explains the correct procedure for safely switching off the machine and its air supply.

Maintenance

Safety Instructions

Outlines critical safety precautions for personnel performing maintenance work.

Maintenance Schedule

Introduces the maintenance schedule for ensuring optimum and trouble-free operation.

Daily Maintenance Work on Work Finish

Details the routine maintenance tasks to be performed at the end of each workday.

Semi-annual Maintenance Work

Lists the specific maintenance tasks that need to be performed every six months.

Annual Maintenance Work

Details the maintenance tasks that are required to be performed on a yearly basis.

Cleaning the Machine and Surrounding Area

Provides instructions for cleaning the machine and its immediate working environment.

Servicing the Compressed Air Maintenance Unit

Details the procedures for servicing the compressed air maintenance unit.

Measures After Completion of the Maintenance Work

Lists essential checks to perform after maintenance before restarting the machine.

Faults

Safety

Outlines safety precautions for personnel undertaking troubleshooting tasks.

What to Do in the Event a Fault Poses a Risk

Provides immediate actions to take when a fault presents an immediate risk.

Troubleshooting

Introduces the troubleshooting section and general error handling procedures.

Generator Errors LED1

Details generator errors indicated by LED1, their causes, and solutions.

Converter and Application Error LED2

Lists converter and application errors indicated by LED2, their causes, and solutions.

Limit Error LED3

Details errors related to limit values indicated by LED3, their causes, and solutions.

Description of Error Range (Error Group)

Provides a classification of error codes based on their group or range.

Error Tables

Introduces tables detailing error messages, causes, and troubleshooting measures.

Press Errors

Lists errors specific to the press, including their causes and troubleshooting steps.

Sound Enclosure Errors

Lists errors related to the sound enclosure, their causes, and troubleshooting.

Digital I/O Errors

Lists errors associated with the digital input/output interfaces of the machine.

Hardware Errors

Lists errors indicating potential hardware failures or malfunctions.

Serial RS232 Errors

Lists errors related to the RS232 serial communication interface.

CANopen Errors

Lists errors encountered during CANopen communication.

Limit Warnings

Lists warnings generated when limit values are approached or exceeded.

Parameter Warnings

Lists warnings related to parameter settings or data set configurations.

Troubleshooting Measures After Completion of Work

Outlines essential checks after troubleshooting before restarting the machine.

Disassembly and Disposal

Safety

Covers safety precautions for personnel involved in disassembly and disposal.

Personal Protective Equipment

Lists the required personal protective equipment for disassembly and disposal work.

Safety Instructions

Provides critical safety warnings for electrical and pneumatic systems during disassembly.

Measures Prior to Disassembly

Lists preparatory steps and safety checks before commencing disassembly.

Disassembly

Details the actual disassembly procedure, including necessary PPE and equipment.

Disposal

Explains the correct procedures for disposing of the machine and its components.

Technical Data

General Information

Provides general technical specifications such as conformity and protection ratings.

Dimensions and Weights

Lists the physical dimensions and weights of the press and generator.

Connected Loads, Limit Values, Electrical

Details electrical power requirements and specifications for the generators.

Connected Loads, Pneumatic

Specifies the requirements and pressure limits for the pneumatic connection.

Press

Lists the technical specifications for the press, including cylinder, stroke, and force.

Generator/Control

Provides technical data for the generator and its associated control unit.

Analogue and Digital Inputs and Outputs

Details voltage levels and specifications for the machine's I/O signals.

Operating Conditions

Lists environmental requirements such as temperature, humidity, and installation height.

Pin Assignments

Introduces the pin assignments for the machine's connectors and interfaces.

Replacement Parts

Information Required for Ordering

Specifies the details needed when ordering replacement parts from the manufacturer.

EC Declaration of Conformity for Machines

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