EasyManua.ls Logo

RINCO ULTRASONICS AG RL35 - User Manual

Default Icon
62 pages
Print Icon
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Loading...
Operating Manual
English
Ultrasonic welding device for plastics
................. RINCO ULTRASONICS AG
Industriestrasse 4
CH-8590 Romanshorn
Switzerland
............................... ++41 71 466 41 00
............................... ++41 71 466 41 01
Hand welding device HW35-3
with
Generator RL35
Version 4.0 RL35HW/N
O
7768
RL35
HW35-3

Table of Contents

Questions and Answers

Summary

Explanation of Symbols and Signs

Safety Information

General Safety Precautions

Covers general safety, intended purpose, and special notes for device operation.

Staff Qualification and Installation

Specifies requirements for personnel and installation safety for the ultrasonic device.

Operational Safety Guidelines

Details critical safety rules during the operation of the ultrasonic welding equipment.

Product Information

Product Overview and Components

Introduces the hand held device and generator, listing key components.

Warranty Statement and Conditions

Outlines the warranty obligations, terms, and user responsibilities for the system.

HW35-3 Technical Data

Provides detailed technical specifications for the HW35-3 hand held device.

RL35 Generator Technical Data

Provides detailed technical specifications for the RL35 ultrasonic generator.

Transportation

Unpacking, Inspection, and Damage Handling

Guides on receiving inspection, identifying transit damage, and reporting procedures.

Device Positioning Guidelines

Provides recommendations for selecting an appropriate and safe location for the ultrasonic equipment.

Controls and Indicators

Hand Held Welding Device Controls

Describes the trigger switch and horn functions of the HW35-3 hand held unit.

Ultrasonic Generator RL35 Controls and Indicators

Details the LED bar, POWER indicator, TEST key, and status LEDs on the RL35 generator.

Weld Time and Hold Time Settings

Explains how to adjust weld time and the function of hold time settings on the generator.

Initial Start-up

Choosing the Right Location

Specifies environmental criteria for optimal placement of the ultrasonic welding device.

Connecting the Devices and Initial Power-Up

Guides on connecting cables, plugging in devices, and tightening the horn before operation.

Elements

Converter Description and Handling

Explains the converter's function, sensitive nature, and proper handling precautions.

Horn Description and Material Selection

Details the horn's role, tuning requirements, geometry, and material considerations for ultrasonic welding.

Retooling

Changing the Horn

Provides step-by-step instructions for safely removing and replacing the ultrasonic welding horn.

Program Selector Switch Functions

Describes the program selector switch, its settings, and how to prepare for program changes.

Afterpulse and Soft Start Functions

Explains the afterpulse feature and the adjustment of the soft-start device for transducer protection.

Cleaning and Maintenance

General Maintenance Precautions

Outlines general safety rules and prerequisites for maintenance tasks on the ultrasonic equipment.

Device Specific Maintenance

Details maintenance requirements for the hand held device and generator, including cleaning.

Vibration System and Threaded Coupling Care

Covers safety for vibration system work and cleaning procedures for the horn's threaded coupling.

Error Messages and Troubleshooting

Error Messages During Power On

Lists possible errors when switching on the generator and their corrective actions.

Error Messages During Operation

Details common error messages during operation and troubleshooting steps.

Electrical Diagrams

Wiring Diagrams for Housing

Presents wiring diagrams for the generator housing, including automatic and manual start configurations.

Interface and Generator Module Wiring

Shows wiring for interface ST03 and the generator module UGF.

Fuses and Connection Details

Lists fuse types and dimensions for the generator, plus details on sockets and plugs.

Technical Drawings and Values

Amplitude Values for Generator RL

Provides a table showing amplitude values for different generator outputs and configurations.

Stud Length of Vibration Components

Illustrates the stud length for vibration components like the converter and horn.

Service Center Addresses

RINCO ULTRASONICS AG RL35 Specifications

General IconGeneral
BrandRINCO ULTRASONICS AG
ModelRL35
CategoryWelding System
LanguageEnglish

Related product manuals