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RITE-HITE Dok-Lok STR-4100 User Manual

RITE-HITE Dok-Lok STR-4100
20 pages
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STR-4100 Dok-Lok
®
Vehicle Restraint
Installation Manual
This Manual Covers Restraints Built After Serial Numbers:
08EE400001W and up
PRINTED IN U.S.A.
RITE-HITE PRINT SHOP
PUBLICATION NO. 1243
APRIL 2008
MADE IN U.S.A.
part of the SMOOTH TRANSITION DOK SYSTEM
TM
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RITE-HITE Dok-Lok STR-4100 Specifications

General IconGeneral
BrandRITE-HITE
ModelDok-Lok STR-4100
CategoryAutomobile Accessories
LanguageEnglish

Summary

Introduction

Notice to User

Provides information on Planned Maintenance Program and contact details.

Safety Warnings

Lockout/Tagout Procedures

Details OSHA requirements for locking out power sources during maintenance.

Safety Devices

Critical Safety Actions

Lists essential safety measures when working under the dock leveler platform.

Power Moving Component Warning

Warns about potential injury from moving components during operation.

Work Area Warnings and Barricades

Advises posting warnings and barricades to indicate ongoing work.

STR-4100 DOK-LOK Installation

Pre-Installation Safety and Requirements

Emphasizes safety precautions and a 4" bumper requirement before installation.

Six-Step Installation Procedure

Outlines the six key steps for installing the DOK-LOK restraint.

Inspect DOK-LOK Materials

Instructions for opening, inspecting, and reporting any damage or shortage.

Mounting Location and Guidelines

Specifies the mounting height and refers to site-specific guidelines.

Installation Notes and Considerations

Provides specific notes on shims, lights, hydraulic levelers, track centering, and approach.

Installation - Anchor Track

Anchor Track Installation

Details the process of anchoring the track using concrete anchors.

Pre-Welding Safety Precautions

Advises disconnecting power and ground before welding.

Welding Ventilation Caution

Warns against welding in enclosed areas without proper ventilation.

Weld Track Installation

Describes the welding steps for the track and mentions reinstallation considerations.

Welding Notes and Guidelines

Provides notes on avoiding direct concrete block installation, disconnecting power, mounting height, shims, and electrode type.

Positioning and Securing DOK-LOK Assembly

Position DOK-LOK Assembly into Track

Details steps for attaching lifting chains, positioning, and centering the assembly.

Shimming for Declined and Inclined Approaches

Illustrates and explains how to shim the base plate for declined and inclined approaches.

Completing Mechanical Installation

Describes anchoring the base plate to the approach.

Positioning and Securing Notes

Notes on base plate squaring, shim placement, cylinder looseness, and cotter pins.

Hydraulic Installation

Hydraulic Installation

Details drilling holes, routing hoses, securing hoses, filling the reservoir, and electrical connections.

Hydraulic Hose Routing Details

Hose Routing for Stand Alone Power Unit

Illustrates hydraulic hose connections for a stand-alone power unit.

Hose Routing for Combination Power Unit

Illustrates hydraulic hose connections for a combination power unit.

Sign and Electrical Component Mounting

Sign and Electrical Component Mounting Diagram

Diagram showing dimensions and placement for inside/outside signs and control box.

Control Box Fill Mode Operation

Entering Diagnostic/Fill Mode

Explains how to enter the diagnostic or fill mode using the control box button.

Entering Fill Mode Sequence

Details the button sequence required to enter the fill mode.

Fill Mode Operations and Air Removal

Describes operations within fill mode, including pump control and air removal.

Exiting Fill Mode

Instructions on how to exit the fill mode after completion.

Special Application Installation Items

Concrete Pad Approach Requirements

Details requirements for concrete pads on non-concrete approaches.

Installation for Recessed and Protruding Levelers

Recessed Leveler Installation

Details modifications for installing on recessed levelers.

Protruding Leveler Installation

Details shimming and modifications for protruding levelers.

Back View for Anchor and Plate Installation

Provides back views for embedded plate and anchor installations.

Installation with Permanent Wheel Risers

Spacer Fabrication for Wheel Risers

Details fabrication of support spacers for permanent wheel risers.

Spacer Installation with Wheel Risers

Describes welding and anchoring the support spacer to the base plate.

Wheel Riser Installation Notes

Notes on channel size, end plate sizing, and consulting factory for site-specific spacers.

Installation with Trench Drain

Trench Drain Installation Procedure

Explains embedding PVC pipe in concrete for drainage with trench drains.

Optional Power Unit Mounting Location

Optional Hydraulic Installation Diagram

Diagram showing optional mounting location and protection for hoses/wires.

Optional Mounting Location Guidelines

Provides guidelines for protecting hoses and wires for optional mounting.

RITE-HITE Standard Warranty

Limitation of Liability

States limitations on RITE-HITE's liability for loss of use or damages.

National Sales & Service Office Information

Provides contact details for RITE-HITE's National Sales & Service Office.

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